On the impact of recycling strategies on energy demand and CO2 emissions when manufacturing Al-based components

The industrial world is facing the challenge of reducing emissions by means of energy- and resource-efficient manufacturing strategies. In some cases, the exerted emissions and the energy demands related to conventional manufacturing processes are not as intensive as those required to extract and produce the raw materials of which the workpieces are made. Therefore, the consciousness of the impact of material usage and the eco-informed choice of the end-of-life scenarios are both needed in view of sustainable development. Aim of this paper is to offer a contribution to a better understanding of the environmental impact of forming and machining processes, for the production of Al-based components, when varying the aluminum recycling strategy

Energy consumption analysis of robot based SPIF

Part of: Seliger, Günther (Ed.): Innovative solutions : proceedings / 11th Global Conference on Sustainable Manufacturing, Berlin, Germany, 23rd - 25th September, 2013. - Berlin: Universitätsverlag der TU Berlin, 2013. - ISBN 978-3-7983-2609-5 (online). - http://nbn-resolving.de/urn:nbn:de:kobv:83-opus4-40276. - pp. 131–136.Production processes, as used for discrete part manufacturing, are responsible for a substantial part of the environmental impact of products, but are still poorly documented in terms of environmental impact. A thorough analysis of the causes affecting the environmental impact in metal forming processes is mandatory. The present study presents an energy consumption analysis, including a power study of Single Point Incremental Forming (SPIF) processes using a 6-axes robot platform. The present paper aims to investigate whether the fixed energy consumption is predominant or negligible in comparison to the actual forming operation. Power studies are performed in order to understand the contribution of each sub-unit towards the total energy demand. The influence of the most relevant process parameters, as well as the material being processed and the sheet positioning, with respect to the power demand are analysed

Benchmarking the sustainable manufacturing paradigm via automatic analysis and clustering of scientific literature: A perspective from Italian technologists

The number of scientific papers in the field of Sustainable Manufacturing (SM) shows a strong growth of interest in this topic in the last 20 years. Despite this huge number of publications, a clear statement of the profound meaning of Sustainable Manufacturing, or at least a strong theoretical support, is still missing. The 6R framework seems to be a first attempt to rationalize this issue, as it is an axiomatic identification of its true nature. Recognizing the pursuing of one or more of the Reduce-Recycle-Reuse-Recover-Redesign-Remanufacture principles allows users to identify if any manufacturing action is in the right direction of sustainability. In the paper, the authors speculate on the use of this framework and its possible extension by referring to all the existing scientific contributions on Sustainable Manufacturing in the SCOPUS® databases as a source of data. Starting from the measurement of the distribution of the scientific papers allocated onto the 6Rs dimensions, by using both author keywords and automatically extracted multiword from texts, the distribution of the scientific papers among the 6R was derived. A new framework is proposed based on analytical text tools to compare the affinity of the applied research activities of the Italian Technologist network SOSTENERE to sustainable manufacturing, and provide also a benchmarking view to describe the Italian way to SM with respect to the rest of existing applications

Benchmarking the sustainable manufacturing paradigm via automatic analysis and clustering of scientific literature: A perspective from Italian technologists

The number of scientific papers in the field of Sustainable Manufacturing (SM) shows a strong growth of interest in this topic in the last 20 years. Despite this huge number of publications, a clear statement of the profound meaning of Sustainable Manufacturing, or at least a strong theoretical support, is still missing. The 6R framework seems to be a first attempt to rationalize this issue, as it is an axiomatic identification of its true nature. Recognizing the pursuing of one or more of the Reduce-Recycle-Reuse-Recover-Redesign-Remanufacture principles allows users to identify if any manufacturing action is in the right direction of sustainability. In the paper, the authors speculate on the use of this framework and its possible extension by referring to all the existing scientific contributions on Sustainable Manufacturing in the SCOPUS® databases as a source of data. Starting from the measurement of the distribution of the scientific papers allocated onto the 6Rs dimensions, by using both author keywords and automatically extracted multiword from texts, the distribution of the scientific papers among the 6R was derived. A new framework is proposed based on analytical text tools to compare the affinity of the applied research activities of the Italian Technologist network SOSTENERE to sustainable manufacturing, and provide also a benchmarking view to describe the Italian way to SM with respect to the rest of existing applications

Manufacturing strategies for efficiency in energy and resources use: The role of metal shaping processes

Manufacturing sector nowadays has to deal with the global need to reduce the environmental impact of human activity. As manufacturing accounts for a significant portion of the global CO2 emissions, scientific research should be addressed to understand the environmental impact of manufacturing processes and, in the meantime, to take advantage of their full potential in reducing the overall CO2 emissions. The present review paper aims at describing the role of metal shaping processes in reducing the environmental impact across different stages of metal components life. Actually, an increased consciousness concerning both the environmental performances of manufacturing processes and their potential to enable circular economy practices can uncover and unlock new energy and resource efficiency strategies.Besides the straightforward role in the manufacturing stage, the impact of these processes in others life stages (mainly material production and End-of-life) is analyzed. The review paper aims both at outlining the already developed scientific research in the domain of energy and resource efficiency and at highlighting the role of metal shaping processes in putting in place energy and resource efficient manufacturing strategies. Concerning the unit process level, quantified improvements in environmental indicators with varying processes parameters, machine tools architectures, used process and manufacturing approach itself have been analyzed. As far as material efficiency is concerned, both innovative recycling as well as reuse strategies (remanufacturing, reshape and relocate) implemented by means of metal shaping processes are described. The idea is to provide a comprehensive picture of environmental aspects of metal shaping processes analyzing the developed scientific research, looking at them from a new perspectives and outlining research needs