How observable Is lithium plating? Differential voltage analysis to identify and quantify lithium plating following fast charging of cold lithium-Ion batteries

Fast charging of batteries is currently limited, particularly at low temperatures, due to difficulties in understanding lithium plating. Accurate, online quantification of lithium plating increases safety, enables charging at speeds closer to the electrochemical limit and accelerates charge profile development. This work uses different cell cooling strategies to expose how voltage plateaus arising from cell self-heating and concentration gradients during fast charging can falsely indicate plating, contrary to prevalent current assumptions. A solution is provided using Differential Voltage (DV) analysis, which confirms that lithium stripping is observable. However, scanning electron microscopy and energy-dispersive X-ray analysis are used to demonstrate the inability of the plateau technique to detect plating under certain conditions. The work highlights error in conventional plating quantification that leads to the dangerous underestimation of plated amounts. A novel method of using voltage plateau end-point gradients is proposed to extend the sensitivity of the technique, enabling measurement of lower levels of lithium stripping and plating. The results are especially relevant to automotive OEMs and engineers wishing to expand their online and offline tools for fast charging algorithm development, charge management and state-of-health diagnostics

Physical origin of the differential voltage minimum associated with lithium plating in Li-Ion batteries

The main barrier to fast charging of Li-ion batteries at low temperatures is the risk of short-circuiting due to lithium plating. In-situ detection of Li plating is highly sought after in order to develop fast charging strategies that avoid plating. It is widely believed that Li plating after a single fast charge can be detected and quantified by using a minimum in the differential voltage (DV) signal during the subsequent discharge, which indicates how much lithium has been stripped. In this work, a pseudo-2D physics-based model is used to investigate the effect on Li plating and stripping of concentration-dependent diffusion coefficients in the active electrode materials. A new modelling protocol is also proposed, in order to distinguish the effects of fast charging, slow charging and Li plating/stripping. The model predicts that the DV minimum associated with Li stripping is in fact a shifted and more abrupt version of a minimum caused by the stage II-stage III transition in the graphite negative electrode. Therefore, the minimum cannot be used to quantify stripping. Using concentration-dependent diffusion coefficients yields qualitatively different results to previous work. This knowledge casts doubt on the utility of DV analysis for detecting Li plating