Development, Production and Testing of 4500 Beam Loss Monitors

Beam-loss monitoring (BLM) [1] is a key element in the LHC machine protection. 4250 nitrogen filled ionization chambers (IC) and 350 secondary emission monitors (SEM) have been manufactured and tested at the Institute for High Energy Physics (IHEP) in Protvino, Russia, following their development at CERN. Signal speed and robustness against aging were the main design criteria. Each monitor is permanently sealed inside a stainless-steel cylinder. The quality of the welding was a critical aspect during production. The SEMs are requested to hold a vacuum of $10^{-7}$ bar. Impurity levels from thermal and radiationinduced desorption should remain in the range of parts per million in the ICs. To avoid radiation aging (up to $2·10^{8}$ Gy in 20 years) production of the chambers followed strict UHV requirements. IHEP designed and built the UHV production stand. Due to the required dynamic range of $10^{8}$, the leakage current of the monitors has to stay below 2 pA. Several tests during and after production were performed at IHEP and CERN. A consistently high quality during the whole production period was achieved and the tight production schedule kept at the same time