Controlling the work hardening of martensite to increase the strength/ductility balance in quenched and partitioned steels

The role of retained austenite on tensile behavior in quenched and partitioned (Q&P) steels has been studied extensively, but the deformation behavior of martensite, which comprises the majority of Q&P microstructures, has received less attention. In this investigation, martensite properties were varied through heat treatment in a low carbon Q&P steel consisting of retained austenite and martensite. Additional conditions were produced by reheating the Q&P steel to 450 °C for 30 min or to 700 °C followed immediately by quenching. The reheated microstructures contained similar fractions of retained austenite as the non-reheated Q&P microstructures, but reheating tempered the martensite, thereby decreasing martensite dislocation density. The reheated conditions had a lower yield stress and initial work hardening rate than the non-reheated Q&P condition. However, the reheated conditions had a greater work hardening rate at larger strains and greater uniform strain due to less stable retained austenite. Furthermore, the tensile strength of the condition reheated to 450 °C was nearly equal to the non-reheated condition. In addition to retained austenite to martensite transformation, the early stage work hardening rate of martensite is critical to ductility and is dependent on martensite dislocation density, which can be decreased through tempering.(OLD) MSE-3(OLD) MSE-

Interplay between metastable phases controls strength and ductility in steels

By means of high-energy synchrotron X-ray diffraction, the interplay between martensite and retained austenite phases in steel during the application of stress has been analyzed. Martensite properties were varied through controlled reheating heat treatments in a low carbon Quenched and Partitioned (Q&P) steel consisting of retained austenite and martensite. The reheating treatments significantly altered martensite strength while keeping the same fractions of retained austenite as the non-reheated Q&P microstructures, resulting in different degrees of stress partitioning and work hardening of the individual microconstituents. Results of this study show that the strength ratio between the different phases in the microstructure plays a crucial role in the onset and rate of mechanically induced decomposition of retained austenite. Consequently, the strength ratio between phases controls the yielding and work-hardening of the material.(OLD) MSE-3(OLD) MSE-

In-situ synchrotron X-ray diffraction studies on effects of plastic and Eelastic loading on bcc phase transformations of a 3rd generation 1 GPa advanced high strength steel

In this paper, we describe the effects of mechanical loading on bcc-to-bcc phase transformations of an Advanced High Strength Steel during cooling. In-situ synchrotron diffraction was employed to measure time–temperature–load diffraction patterns. Calculations were made of the volume fractions of the phases, the transformation kinetics, and the austenite lattice parameter during cooling and simultaneous loading. In addition, volume fractions and lattice parameters of retained austenite at room temperature under different loading conditions were obtained. The results show that applying a load during cooling of the fcc phase significantly increases the volume fraction of a bcc phase before the start of the martensitic transformation. The kinetics of phase transformations were affected by the applied loads. The volume fraction and lattice parameter of retained austenite at room temperature vary in different samples and the highest retained austenite and the largest lattice parameter were obtained in the sample subjected to the highest load.Correction to article: https://doi.org/10.1007/s11661-017-4453-7+ Correction to: In-Situ Synchrotron X-ray Diffraction Studies on Effects of Plastic and Elastic Loading on bcc Phase Transformations of a 3rd Generation 1 GPa Advanced High Strength Steel, 27 December 2017, https://doi.org/10.1007/s11661-017-4453-7(OLD) MSE-5(OLD) MSE-1(OLD) MSE-

Microstructural stability of secondary phases in an ODS ferritic steel after thermal aging at 873 K

An oxide dispersion strengthened (ODS) steel with nominal composition Fe–14Cr–2W–0.4Ti–0.3Y2O3 (wt%) has been manufactured by mechanical alloying of pre-alloyed powders with nanosized Y2O3, compacted by hot isostatic pressing and hot cross rolled. In order to evaluate the long-term thermal resistance of the alloy, it has been subjected to 2000 h of thermal aging at 873 K, which is a relevant temperature for nuclear reactor applications. A thermodynamic equilibrium simulation indicates the precipitation of Laves phase under the aging parameters used. This prediction is confirmed from the detailed multi-technique characterization performed. Before aging, Ti-rich oxides, Cr-W-rich precipitates (M23C6 type) and a homogeneous Y-rich nanoprecipitate dispersion are observed. After aging, some W-rich precipitates are identified as Laves phase, while M23C6 carbides, Ti-rich oxides and Y-rich nanoprecipitates remain stable. Mechanical characterization performed in a previous research showed higher hardness, a loss of total elongation and a slight shift of the ductile-to-brittle transition temperature (DBTT) towards a higher value after aging, with similar strength values before and after the long-term thermal treatment. These changes can be due to the redistribution of precipitates together with the Laves phase formation. The mechanical properties not being dramatically affected seem to be due to the observed stability of Y-rich nanoprecipitates distribution.Team Amarante Bottge

Dislocations, texture and stress development in hydrogen-cycled Pd thin films: An in-situ X-ray diffraction study

For Pd thin films, microstructural changes involved during hydrogen cycling provide the information needed to predict and optimize the film's mechanical strength. In this paper, a systematic study of the morphology, microstructure, texture, and stress has been performed on Pd thin films during hydrogen loading and deloading cycles at room temperature. Pd thin films of similar morphology were prepared by magnetron sputtering on substrates of different compliances, i.e., Si-oxide, Titanium (Ti) and Polyimide (PI). The evolution of the morphology, grain-orientation distribution (texture), state of stress, and dislocation densities are analyzed for each of the film substrate types for 20 hydrogen loading/deloading cycles. The lattice expansion and contraction caused by the transition from Pd to Pd-hydride and back result in a strong stress increase. This stress increase stabilizes after a few cycles by grain boundary motion that leads to a gradual enhancement of the (111) texture and changes in the dislocation density for Pd films that are strongly clamped on to an oxidized Si(100) wafer substrate with an intermediate layer (Ti or PI). For Pd on PI, the stress is also partly released by a crack-based (crack widening/growth/propagation) pathway. Pd films on Ti and PI do not buckle or blister after 20 hydrogen cycles. By providing a sufficiently compliant substrate the traditional problems of buckle-delamination of a film on a stiff substrate are mitigated.Team Amarante Bottge

Residual stress measurements and model validation of single and double pulse resistance spot welded advanced high strength steel

Advanced high strength steels (AHSS) are increasingly used in automotive industry; thousands of resistance spot welds are applied to car body-in-white. High alloying levels of AHSS result in lower weldability. Residual stresses play an essential role on the formation of defects and the mechanical performance of the weld. An electrical-thermal-metallurgical-mechanical finite element model was constructed to simulate the temperature and stress distribution during single and double pulse resistance spot welding. The models are validated by ex-situ synchrotron X-ray diffraction stress measurements. In this paper, single pulse and double pulse resistance spot welds were made on 1.3 mm thin sheets of a 3rd generation AHSS. Depth resolved stress measurements in two orthogonal directions were carried out using high-resolution powder diffraction at beamline ID22 of the European Synchrotron Research Facility. A monochromic 70 keV X-ray was used to record the d-spacing of (200) bcc planes in transmission mode. The strains were calculated from the shift in the d-spacing of the planes. The stresses were calculated by the biaxial Hook’s law. The numerical and experimental results show that the residual stresses in the weld nugget zone and the heat affected zone of the welds are tensile in nature, whereas the base material experiences compressive stresses. Lower residual stresses at the weld nugget and HAZ were obtained by applying a second current pulse. The simulated results show a good agreement with the residual stresses measured. This study provides a better understanding of the stress distribution in resistance spot welds and allows prediction of stresses as a result of welding conditions applied.(OLD) MSE-1(OLD) MSE-

Effect of Sr Addition to a Modified AA3003 on Microstructural and Corrosion Properties

Sr is known to transform the morphology of the eutectic silicon phase as well as the Fe-rich β phase in Al-Si alloys, improving their mechanical properties. However, little is known about the effect Sr has on the (local) corrosion properties of aluminium alloys. This study investigates the effect of Sr addition to a modified AA3003 heat exchanger material on the morphology of the different phases present, especially the Fe-rich phases, as well as on the (local) corrosion properties of this material. This work reports the formation of a Sr-rich phase, which slightly increases the macrohardness of the material. The Fe-rich phases are not shown to be refined/influenced by the addition of Sr Potentiodynamic polarization experiments showed an increase in pitting potential by increasing the amount of Sr in the material up to 0.4 wt.%. Nevertheless, the analysis of the corrosion morphology revealed that the Sr-containing particles did not contribute to the corrosion process despite their cathodic behaviour compared to the Al matrix as measured by Scanning Kelvin Probe Force Microscopy. This behaviour was attributed to the thicker oxide layer found on the Sr-rich particles.Team Amarante Bottge

Controlling microstructure evolution and phase transformation behavior in additive manufacturing of nitinol shape memory alloys by tuning hatch distance

Laser powder bed fusion (L-PBF), categorized as additive manufacturing technique, has a capability to fabricate NiTi (Nitinol) shape memory alloys with tailorable functional properties and complex geometries. An important processing parameter, hatch distance (h), is often related to macroscale structural defects; however, its role on controlling the microstructure and functional properties is usually underestimated in L-PBF of NiTi. In this work, equiatomic NiTi (50.0 at% Ni) parts were fabricated with various hatch distances to tailor the microstructure and their shape memory characteristics. Contrary to what is observed in Ni-rich NiTi alloys, in this work, we demonstrate that phase transformation temperatures of L-PBF equiatomic NiTi do not decrease proportionally with hatch distance but rather relate to a critical hatch distance value. This critical value (120 μm) is derived from the synergistic effect of thermal stress and in situ reheating. Below this value, epitaxial grain growth and in situ recrystallization are enhanced, while above, irregular grains are formed and dislocations induced by thermal stresses decrease. However, the critical value found herein is characterized by high dislocation density and fine grain size, resulting in a superior thermal cyclic stability. The proposed finite element model is proven to be an effective tool to understand and predict the effect of hatch distance on grain morphology and dislocation density evolutions in L-PBF NiTi SMAs. In the present study, we provide a comprehensive understanding for in situ controlling L-PBF NiTi microstructure and functional characteristics, which contributes to designing 4-dimensional shape memory alloys.Team Vera PopovichTeam Marcel HermansTeam Amarante BottgerTeam Jilt Sietsm

High-resolution X-ray diffraction investigation on the evolution of the substructure of individual austenite grains in TRIP steels during tensile deformation

The martensitic transformation behaviour of the metastable austenite phase in low-alloyed transformation-induced plasticity (TRIP) steels has been studied in situ using high-energy X-ray diffraction during deformation. The austenite stability during tensile deformation has been evaluated at different length scales. A powder diffraction analysis has been performed to correlate the macroscopic behaviour of the material to the observed changes in the volume phase fraction. Moreover, the austenite deformation response has been studied at the length scale of individual grains, where an in-depth characterization of four selected grains has been performed, including grain volume, local carbon concentration and grain orientation. For the first time, a high-resolution far-field detector was used to study the initial and evolving structure of individual austenite grains during uniaxial tensile deformation. It was found that the austenite subgrain size does not change significantly during tensile deformation. Most austenite grains show a complete martensitic transformation in a single loading step.Delft University of Technolog