48 research outputs found

    Turning of hardened steels using CBN tools

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    Abtragen und Bohren mit Festkoerperlasern. Teilvorhaben: Auswuchten und Tarieren mit Festkoerperlasern Abschlussbericht

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    Available from TIB Hannover: F94B1780+a / FIZ - Fachinformationszzentrum Karlsruhe / TIB - Technische InformationsbibliothekSIGLEBundesministerium fuer Forschung und Technologie (BMFT), Bonn (Germany)DEGerman

    Untersuchung und Reduzierung der Gefaehrdung durch Emissionen beim Abtrag von PMMA-Knochenzement mittels Laserstrahlung Abschlussbericht

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    Within the framework of removal investigations, parameters for the optimal removal of PMMA bone cement were set. These describe the correlation between the laser and process parameters and the removal rate and quality. CO2 and excimer lasers have proved to be suitable laser sources, wheras the excimer laser could achieve the best removal quality. However, the achievable removal rates were too low to be relevant for medicinal applications. Holmium and Nd:YAG lasers are not suitable for the removal of PMMA cement. Following this, emission measurements were made at various points. These show that methylmethacrylate, formaldehyd, ozone and dust were the main components of the removed material. For both PMMA and PMMA bone cement, nearly the same emission components are released; however, the concentrations differ. Methylmethacrylate and formaldehyde concentrations exceed the threshold levels. Due to manual beam guidance in medicine, during which the focal point, feed rate and working angle of the laser can differ reatly, the removal of PMMA bone cement could, up to now, only be carried out as an uncontrolled thermal process. For this reason, further investigations concerning the development of guidance and control strategies during the removal of bone cement were carried out, in order to make a controlled process with reduced emissions possible, despite manual guidance. The results show that process controls can be used to achieve laser output regulation, to avoid overheating the material, causing smoke and soot. The plasma radiation is used as a process signal, which can be measured using a foto diode, and subsequently evaluated via computer technology. (orig.)SIGLEAvailable from TIB Hannover: F96B973+a / FIZ - Fachinformationszzentrum Karlsruhe / TIB - Technische InformationsbibliothekBundesministerium fuer Bildung, Wissenschaft, Forschung und Technologie, Bonn (Germany); European Union (Euro), Brussels (Belgium)DEGerman

    Abtragen und Bohren mit Festkoerperlasern Teilvorhaben: Herstellung von Fein- und Mikrobohrungen mit dem Festkoerperlaser. Abschlussbericht

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    Drilling holes in steel and ceramic with diameters in the #mu#-range is a difficult manufacturing process. With decreasing hole diameter, the costs quickly increase. The objectives of the reported project were to do basic research in drilling optimal holes with an Nd:YAG Q-switch-Laser emitting a TEM_0_0-Mode, in comparison to holes drilled by a standard laser system. The determination of the operation quality of the TEM_0_0-Mode-Laser was used as a basis for further experiments. Parameter studies with the aim of minimal hole diameter and conicality were done. Two processes for finishing the laser drilled hole were tested, and led to high-quality holes. The combination of these two manufacturing processes will shorten the processing time, and offer an economically efficient alternative to conventional processes. (orig./RHM)Das Bohren von Loechern in Stahl und Keramik mit Durchmessern im #mu#m-Bereich ist eine fertigungstechnisch anspruchsvolle Aufgabe. Mit sinkendem Bohrungsdurchmesser steigen die Fertigungskosten sehr stark an. Die Zielsetzung des dokumentierten Teilvorhabens war die Erarbeitung der prozesstechnischen Grundlagen zur Herstellung qualitativ hochwertiger Bohrungen mit einem im Grundmode arbeitenden Nd:YAG-Q-switch-Laser und Vergleichsweise mit einem marktueblichen Lasersystem. Die Bestimmung der Betriebseigenschaften des Grundmodelasers bildeten die Grundlage fuer den experimentellen Teil der Untersuchungen. In Parameterstudien wurden die erzielbaren minimalen Bohrlochdurchmesser im Hinblick auf eine geringe Konizitaet und gute Bohrlochqualitaet ermittelt. Zwei Verfahren der Nachbearbeitung lasergebohrter Loecher wurden eingesetzt und fuehrten zu qualitativ hochwertigen Bohrungen. Die Kombination dieser Verfahren reduziert die Gesamtbearbeitungszeit erheblich und bietet daher gerade fuer die Fertigung hoher Stueckzahlen eine wirtschaftliche Alternative. (orig./RHM)Available from TIB Hannover: F94B0396+a / FIZ - Fachinformationszzentrum Karlsruhe / TIB - Technische InformationsbibliothekSIGLEBundesministerium fuer Forschung und Technologie (BMFT), Bonn (Germany)DEGerman

    Automatisierte Nachbearbeitung von polymeren Formteilen Schlussbericht

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    Available from TIB Hannover: F97B1677 / FIZ - Fachinformationszzentrum Karlsruhe / TIB - Technische InformationsbibliothekSIGLEArbeitsgemeinschaft Industrieller Forschungsvereinigungen e.V., Koeln (Germany)DEGerman

    Materialbearbeitung mit Excimerlasern. Teilvorhaben: Selektiver Materialabtrag mittels Excimerlaser an Faserverbundkunststoffen (SEL-MAT) Abschlussbericht

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    SIGLEAvailable from TIB Hannover: F97B1550+a / FIZ - Fachinformationszzentrum Karlsruhe / TIB - Technische InformationsbibliothekBundesministerium fuer Bildung, Wissenschaft, Forschung und Technologie, Bonn (Germany)DEGerman

    Praezisionsbearbeitung mit CO_2-Hochleistungslasern (Abtragen). Teilvorhaben: Abtragen keramischer Werkstoffe Abschlussbericht

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    Available from TIB Hannover: F96B1352+a / FIZ - Fachinformationszzentrum Karlsruhe / TIB - Technische InformationsbibliothekSIGLEBundesministerium fuer Bildung, Wissenschaft, Forschung und Technologie, Bonn (Germany)DEGerman

    Verschleissmechanismen hochharter nicht metallischer Schneidstoffe Teilprojekt: Schleifen keramischer Schneidstoffe. Abschlussbericht

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    Ceramic cutting tools have been successfully employed in many industrial application. However they were found to be very sensitive to thermal and mechanical impact loadings. Because ceramics are hard and brittle, fracture resulting from structural defects is more likely than in metallic materials. After the sintering process ceramic cutting tools are ground in order to achieve close tolerances. So far less information exists on the relation between the grinding process the produced surface layer in terms of residual stresses and subsurface cracks and the tool wear in the subsequent cutting operations. The investigations performed started with the investigation of the tool grinding process. A process model has been developed that allows to describe the induced subsurface damage depending on machine settings. Residual stresses and subsurface cracks induced in the surface layer correlate with the grit depth of cut in grinding. For non interrupted cutting conditions only a slight influence of the surface layer on the tool wear was found. In terms of interrupted cutting a strong influence on the grinding induced surface layer on the tool wear was foundSIGLEAvailable from TIB Hannover: F93B1304+a / FIZ - Fachinformationszzentrum Karlsruhe / TIB - Technische InformationsbibliothekBundesministerium fuer Forschung und Technologie (BMFT), Bonn (Germany)DEGerman

    Intelligente Spanntechnologie Abschlussbericht

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    Available from TIB Hannover: F01B346+a / FIZ - Fachinformationszzentrum Karlsruhe / TIB - Technische InformationsbibliothekSIGLEBundesministerium fuer Bildung, Wissenschaft, Forschung und Technologie, Bonn (Germany)DEGerman
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