Evaluation of a Chickpea Harvesting Header with Perforated Plate

IntroductionOne of the biggest problems in growing legumes like peas is harvesting these types of crops. During the machine harvesting process the harvest loss is very high. Therefore, in most parts of Iran chickpea harvested by hand and this is very tedious. Based on the literature review there are different types of harvesting machines which designed, constructed and optimized by Miller et al., 1990; Golpira, 2015; Shahbazi, 2011; Jalali and Abdi, 2014; Mahamodi, 2016. But using different varieties of chickpea in mountainous areas has limited the use of harvesting mechanisms. The purpose of this study is mechanization of the harvesting process of chickpea with low losses and suitable performance. Moreover the optimization process of lowering the weight of the header was carried out by modeling of software.Materials and MethodsTo reduce the amount of chickpea losses from the reel, a perforated plate with defined holes was installed in the header, where the separated chickpea pods fell behind the plate without returning to the farm. By using the plate in the header of the chickpea harvesting machine and by changing the harvesting height at the three levels of 10, 15 and 20 cm and the distance of the cutter at three levels of 3, 5 and 7 mm, the performance of the machine was evaluated. The experiments were carried out with Caboli variety cultivated in Kurdistan province, which is proper for mountainous areas without regular watering condition in three replications. The plants were placed in a fiber, wooden plate considering farm conditions. In addition, the header was modeled statically and dynamically under the influence of the external forces applied to the header using Ansys and Abaqus software. Based on the actual data, the validity of the applied model was determined and according to the verification results the optimization of the header was performed considering minimal weight (to reduce energy consumption).Results and DiscussionThe evaluation results of the performance of header showed that the effects of using perforated plate and the height of the header for harvesting on the chickpea harvesting and losses are significant at the level of 1% and 5%, respectively, and the interaction between perforated plate and the header height on the chickpea loss is significant at 5%. Using a perforated plate in the harvesting machine increases the amounts of chickpea collected from the farm increases. In this condition the chickpea pods separated from the plant and passed through the plate. With the separation of the stems, due to the proper wear that exists between the plate and the reel, the pods are properly separated and pass through the perforated plate. Moreover, the chickpea loss is higher for the system without perforated plate. The effect of the distance between the reel and header plate is affects the remaining chickpea on the plate. By increasing the distance from 5 mm to 7 mm the amount of harvested had a considerable effect. The best method of harvesting chickpeas is at the kinematic index of 1.5 with perforated plate, the harvesting height of 15 cm and the distance of 5 mm. According to modeling processes of the reel and the results of the static analysis, the minimum and maximum stress values were recorded about 3.31 MPa and 6.50 MPa (based on the von misses criteria), respectively, which is very small compared to the yield stress of the reel constructed with St-37. Also, the results of the dynamic analysis of the reel showed that the maximum von misses stress occurred with increasing the kinematic index. The maximum stress for kinematic index of 1, 1.5 and 2 was observed about 32.2, 40.1 and 52.72 MPa, respectively. The results of 3D model validation showed that the applied model with Abaqus software (R2>0.9264) was able to predict the amount of stress in different parts of the reel.ConclusionIn this study, the changes were made on the chickpea harvesting machine to get the proper performance and increasing machine efficiency. A perforated plate was used to prevent pea’s losses. The best condition for the harvesting process is obtained with the harvesting height of 15 cm and the distance of 5 mm. By using 3D modeling of the reel weight was reduced about 10%

Investigation of one-dimensional heat flow in a solarflat plate collector with sun tracing system

Introduction Drying is one of the most common methods for storing food and agricultural products. During drying process, free water that causes the growth of microorganisms and spoilage of products is removed from the product. There are several methods for drying of agricultural products. one of the most important methods of investment is drying by using sunlight. Iran is situated at 25- 43oE longitude and mean solar radiation is about 4.9 kwh.m-2.d-1. Because of the proper solar radiations in 95% of the agricultural areas in Iran, solar drying is widely used for drying of fruits and vegetables. The use of solar dryer causes saving in energy consumption and processing costs for drying of products in farms and gardens. Several researchers investigated heat transfer and heat flow in dryers. Selection of appropriate method was carried out for drying of agricultural products using heat pump. Experiments were done and mathematical relationships were estimated to obtain correlation parameters between Reynolds number and Nusselt number for the three cases of solar dryer (cabinet, indirect and combination).The best working conditions were determined for three types of solar collectors (flat, finned and corrugated). In this study, the process of heat transfer and heat transfer coefficient of a solar dryer with and without rotation of absorber plate was compared. Materials and Methods The experiments were conducted in Azarshahr, East Azarbayjan province, Iran in September 2014. Newton's law of thermodynamic was used to analyze the working condition of solar absorber. For this purpose the absorber plate was divided into four equal parts. According to the thermal equations and related boundary conditions as well as the relationship between heat transfer coefficient and the temperature gradient, equation 1 for the Nusselet number obtained: 1 Beside the relationship between Nusselt number and heat transfer coefficient is defined as equation 2: 2 Finally variation of total heat flow over the time at different surfaces of the collector is determined by using equation 3: 3 Two cases (solar panel with rotation and without rotation) were considered for testing. Data measuring was carried out for 9 hours from 8 to 17. The fluid flow rate was 0.0185m3.s-1. The dryer was installed in an environment with air temperature of 31.6 oC and 31.8 oC, with the air velocity of 0.58 m.s-1 and 0.54 m.s-1 and with the relative air humidity of about 21%and 21.5% at the first and second days, respectively. The dryer had an automatic temperature controller to fix the air temperature with an accuracy of ±0.1 oC. An anemometer Yk-2005AM model was used to regulate the required air velocity. The output data of the thermocouples was recorded by a digital thermometer (DL-9601A, Lutron) that was connected to a computer using RS232 cable and recorded the temperature at required point every an hour. The relative humidity of the ambient was measured every hour with a digital hygrometer (HT.3600, Taiwan), accuracy of 3%. By assembling controlling system with a DC motor, a precious photocell and a proper mechanism, the frame would rotate by the sun and followed solar radiation, therefore more solar energy produced in solar panel. Results and Discussion The results of the experiments showed that the heat transfer process increased in both cases from the early morning and reached to its maximum value around 12 to 14 o’clock. The trend was more homogeneous in the dryer by absorber plate without rotation due to the decline of the heat accumulation. The mean temperature rise in the solar dryer without rotation was 37oC and in the solar dryer with rotation was 54oC. Because of the rotation of solar plate, variations of solar radiation were low. Therefore, by rotation of the solar dryer panel the temperature rise was 27oC. The values of heat transfer coefficient in the solar dryer with rotation were decreased by the time. This reduction in the hours before noon is more than after noon. This is due to the reduction of the temperature gradient in the solar absorber plate. Also the results showed that heat transfer coefficient in the lower levels (S1 and S2) is more than higher levels (S3 and S4). Variations of the heat flow for the solar dryer with rotation is more than the other. Because in the first one, the absorber plate was followed the solar radiation and generated heat in the plate increases and the fan does not have the ability to discharge the generated heat. The total amount of heat transfer in absorber plate with rotation was 36.1% higher than the absorber plate without rotation. To increase the heat transfer from the dryer, design of the system to change air flow rate by increasing temperature, can increase the efficiency of the dryer. Conclusions In this study the performance of the absorber plate in a solar dryer in two cases with rotation and without rotation were compared. The results showed that by rotation of the solar absorber plate the output temperature of the collector rises about 27oC. Thermal fluctuation in the rotation solar plate is lower than the solar plate without rotation