Fracture analysis of defect Chlorinated Poly Vinyl Chloride pipes based on burst pressure and prediction their fraction of life

Most Chlorinated Poly Vinyl Chloride (CPVC) resins contain 63-69 % chlorine, in particular those used for the extrusion of plumbing tubes, due to this chlorination of basic PVC, CPVC offers a mixture of corrosion resistance and low installation costs for its main applications requiring service in non-ambient conditions. CPVC replaces copper owing to its economic gain and by virtue of its pressure resistance characteristics. In this article, we have been interested in fracture analysis and damage modeling of CPVC tubes by subject CPVC samples to burst pressure tests. We performed a set of burst tests on virgin and artificially damaged CPVC pipe at different notch lengths, then submitted the specimens to burst pressure tests, in addition to recording the pressure and time during these tests for use in conducting the study. The results of the burst tests were exploited to estimate the damage and reliability of the material, these two parameters allow us to follow the degradation of the pipes used; subsequently, we determined a new relationship between these two parameters through the fraction life. This makes it possible to predict the moment of damage acceleration and to intervene at the right time for engaging predictive maintenance

Fracture analysis of defect Chlorinated Poly Vinyl Chloride pipes based on burst pressure and prediction their fraction of life

Most Chlorinated Poly Vinyl Chloride (CPVC) resins contain 63-69 % chlorine, particularly those used for the extrusion of plumbing tubes, due to this basic PVC chlorination, CPVC offers a mixture of corrosion resistance and low installation costs for its main applications requiring service in non-ambient conditions. CPVC substitutes copper owing to its economic gain and by virtue of its pressure resistance characteristics. In this article, we have been interested in fracture analysis and modeling of CPVC tube damage by CPVC samples subjected to burst pressure tests. We performed a serie of burst tests on virgin and artificially damaged CPVC pipe at different notch lengths, and then submitted the specimens to burst pressure tests, in addition to recording the pressure and time during these tests to be used in the completion of the study. The results of the bursting tests were exploited to estimate the damage and the reliability of the material, these two parameters enable us to follow the degradation of the pipes used; subsequently, we determined a new relationship between these two parameters through the fraction life. It is therefore possible to predict the moment of the acceleration of the damage acceleration and to intervene at the right time to engage predictive maintenanc

Study of defects influence on chlorinated polyvinyl chloride pipes damage and analysis of their fracture

In several industrial applications, plastic, composites and ceramics replace a number of metallic structures such as copper, aluminum and steel. Most recently installed piping water and gas systems in the world are made of thermoplastic due to its advantages, for example, low cost, ease of fabrication and corrosion resistance. In this work, the chosen material is chlorinated polyvinyl chloride (CPVC); the best one used to transport cold and hot water beside simplicity of installation. Notwithstanding, the pipes in service are submitted to different loads, related to environmental, thermal and mechanical effects which procure to mechanisms of degradation. The aim of this article is to assess the effect of the defect on CPVC pipes, through a study of the defect criticality in the form of semi-elliptical, then the ability to predict defected pipes residual life. Therefore unexpected and sudden failure caused by pipes accelerated damage. Therefore, we performed burst tests on both pre-damaged CPVC pipes and virgin ones. To lead our work in this paper, interested in the damage modeling and the failure analysis of CPVC pipes, we adapted the model of unified theory static damage, originally developed in fatigue. We used burst pressure tests to identify the limits of three damage progression phases and, in turn, to calculate the critical life fraction at which these flaws become harmful. Furthermore, we identify the critical depth for the studied defect. These results and techniques enable industrialist s to anticipate this structures service life under these conditions after that set up a robust system of maintenance to ensure a reliable and safe functioning of the structure

Evaluation of damage and failure analysis of CPVC pipes

In this paper, the work we have carried out has focused on the failure analysis of CPVC (chlorinated polyvinyl chloride) pipes. We stimulated the damage by notch effect and evaluated its properties using models available in the literature, specifically, the linear damage of Miner, the normalized damage and the unified theory. Burst tests allowed us to obtain ultimate pressure and time parameters for the virgin specimens and the residual parameters for the damaged ones. Then, we analyzed the effect of defect on the mechanical behavior of the studied structures; we found that the mechanical properties of the material were lost as defects increased. An observation and analysis of the pressure drop and thereafter the residual ultimate resistance brings out acceleration from it around the critical depth. Then, an evaluation of the static damage of the studied CPVC pipes was made according to model based on the experimental results of the burst tests and on the modification of the unified theory concepts and the static damage. Indeed, we evaluated the static damage of blank and notched tubes using mainly burst pressure parameters