Numerical analysis of different heating systems for warm sheet metal forming

The main goal of this study is to present an analysis of different heating methods frequently used in laboratory scale and in the industrial practice to heat blanks at warm temperatures. In this context, the blank can be heated inside the forming tools (internal method) or using a heating system (external method). In order to perform this analysis, a finite element model is firstly validated with the simulation of the direct resistance system used in a Gleeble testing machine. The predicted temperature was compared with the temperature distribution recorded experimentally and a good agreement was found. Afterwards, a finite element model is used to predict the temperature distribution in the blank during the heating process, when using different heating methods. The analysis also includes the evaluation of a cooling phase associated to the transport phase for the external heating methods. The results of this analysis show that neglecting the heating phase and a transport phase could lead to inaccuracies in the simulation of the forming phase.The authors gratefully acknowledge the financial support of the Portuguese Foundation for Science and Technology (FCT) under project PTDC/EMS-TEC/1805/2012 and by FEDER funds through the program COMPETE—Programa Operacional Factores de Competitividade, under the project CENTRO-07-0224-FEDER-002001 (MT4MOBI). The authors would like to thank Prof. A. Andrade-Campos for helpful contributions on the development of the finite element code presented in this work.info:eu-repo/semantics/publishedVersio

Modeling the 3D Plastic Anisotropy of a Magnesium Alloy Processed Using Severe Plastic Deformation

International audience9 10 The mechanical response of magnesium AZ31 processed 11 using severe plastic deformation is characterized using a 12 two-surface, pressure-insensitive plasticity model. The 13 model captures the 3D plastic anisotropy and the tension-14 compression asymmetry as the behavior evolves during 15 straining. The model may be viewed as a reduced-order 16 quasi-crystal plasticity model, whereby the two activation 17 surfaces represent glide-and twinning-dominated flow

Advances in anisotropy of plastic behaviour and formability of sheet metals

This paper reviews the most recent models for description of the anisotropic plastic behavior and formability of sheet metals. After a brief review of classic isotropic yield functions, recent advanced anisotropic criteria for polycrystalline materials of various crystal structures and their applications to cup drawing are presented. Next, the discussion focuses on novel formulations of anisotropic hardening. A brief review of the experimental methods used for characterizing and modeling the anisotropic plastic behavior of metallic sheets and tubes under biaxial loading is presented. The experimental methods and theoretical models used for measuring and predicting the limit strains, development of new tests for determining the Forming Limit Curves (FLC), as well as on studying the influence of various material or process parameters on the limit strains are presented.11Nsciescopu