Revealing Molecular Level Indicators of Collagen Stability: Minimizing Chrome Usage in Leather Processing

Chromium­(III) sulfate is extensively used in leather processing to stabilize the collagen molecules in hides and skins. Although its excess usage causes severe environmental pollution and health concerns, the role of chromium in stabilizing collagen still remains poorly understood. For the first time, by integrating a number of techniques, including real-time small-angle X-ray scattering, differential scanning calorimetry and natural cross-link analysis, we reveal crucial molecular-level indicators of collagen stability. The results indicate that collagen molecules achieve maximum molecular stability at concentrations as low as 1.8 wt % even if excess chromium (>3.7%) is introduced into the collagen matrix. At low concentrations (1.8% to 3.7%), the active amino acid residues are saturated via covalent bonding with chromium. Any excess chromium interacts purely non-covalently with the collagen molecule and, we propose, can be substituted by environment-friendly alternatives. Further, important natural cross-links, which are crucial in imparting mechanical strength, were observed to decrease with increasing chromium concentration, highlighting the adverse impact of chromium­(III) sulfate on collagen matrix and the importance of identifying alternative cross-linking agents. Our findings provide tools which will enable the evaluation of greener tanning agents to facilitate a more sustainable future for the leather industry

Real-Time Synchrotron Small-Angle X‑ray Scattering Studies of Collagen Structure during Leather Processing

The collagen structure in skins is significantly influenced by the cross-linking chemistry adopted during leather processing. We have developed an in situ technique to measure real-time collagen structure changes using synchrotron-based small-angle X-ray scattering (SAXS). Three common mineral tanning systems, basic chromium sulfate (BCS), zirconium sulfate (ZIR) and an aluminosilicate-based reagent (ALS) were used to stabilize collagen in ovine skin. Studying the molecular changes by in situ SAXS revealed a range of tanning mechanisms: a complex combination of covalent cross-linking, electrostatic interactions and hydrogen bonding by BCS, hydrogen bonding interactions by ZIR, and the formation of colloidal aggregates by ALS. These results unravel the mechanisms of producing leathers with different properties, explaining why ZIR produces denser leathers while ALS produces softer leathers compared to conventional BCS leathers. ZIR and ALS are environment-friendly alternatives to BCS, and understanding their mechanisms is important for a more sustainable future for the leather industry