Physical modeling of spent-nuclear-fuel container

A new physical simulation model was developed to simulate the casting process of the ductile iron heavy section spent-nuclear-fuel container. In this physical simulation model, a heating unit with DR24 Fe-Cr-Al heating wires was used to compensate the heat loss across the non-natural surfaces of the sample, and a precise and reliable casting temperature controlling/monitoring system was employed to ensure the thermal behavior of the simulated casting to be similar to the actual casting. Also, a mould system was designed, in which changeable mould materials can be used for both the outside and inside moulds for different applications. The casting test was carried out with the designed mould and the cooling curves of central and edge points at different isothermal planes of the casting were obtained. Results show that for most isothermal planes, the temperature control system can keep the temperature differences within 6 ℃ between the edge points and the corresponding center points, indicating that this new physical simulation model has high simulation accuracy, and the mould developed can be used for optimization of casting parameters of spent-nuclear-fuel container, such as composition of ductile iron, the pouring temperature, the selection of mould material and design of cooling system. In addition, to maintain the spheroidalization of the ductile iron, the force-chilling should be used for the current physical simulation to ensure the solidification of casting in less than 2 h

Influences of different degassing processes on refining effect and properties of 4004 Al alloy

In order to improve the plasticity of 4004 Al alloy and subsequently the productivity of 4004 Al foil, the research studied in detail the influence of the rotary impeller degassing process on the refining effect of 4004 Al alloy, in which the impacts of four major parameters: gas flow, rotational speed, refining time, and stewing time, on degassing rate of 4004 Al alloy was systematically studied by using an orthogonal experiment methodology. Results show that the rotational speed has the greatest impact on the degassing of 4004 Al alloy, followed by gas flow and refining time; stewing time has the least impact. The optimum purification parameters obtained by current orthogonal analysis were: rotor speed of 500 r·min-1, inert gas flow of 0.4 mL·h-1, refining time of 15 min, and stewing time of 6 min. Degassing rate using the optimum parameters reaches 68%. In addition, the comparison experiments among C2Cl6 refining, rotary impeller degassing, and combined treatment of C2Cl6 refining and rotary impeller degassing for 4004 Al alloy were performed. The experimental data indicated that the combined treatment of C2Cl6 refining and rotary impeller degassing has the best degassing effect. Degassing rate of C2Cl6 refining, rotary impeller degassing and combined refining treatment is 39%, 69.1% and 76.9%, respectively. The mechanical properties of the specimen refined by rotary impeller degassing were higher than those by C2Cl6 refining, but lower than those by combined refining treatment

Effect of residual Al content on microstructure and mechanical properties of Grade B+Steel for castings for locomotives

The bogie made of Grade B+ steel is one of the most important parts of heavy haul trains. Some accidents were found to be the result of fracture failure of the bogies. It is very important to find the reason why the fracture failure occurred. Because Al was added for the final deoxidation during the smelting process of the Grade B+Steel, residual Al existed to some extent in the castings. High residual Al content in the bogie casting was presumed to be the reason for the fracture. In this work, the influence of residual Al content in the range of 0.015wt.% to 0.3wt.% on the microstructure and mechanical properties of the Grade B+ Steel was studied. The experimental results showed that when the residual Al content is between 0.02wt.% and 0.20wt.%, the mechanical properties of the steel meet the requirements of technical specification for heavy haul train parts, and the fracture is typical plastic fractures. If the residual Al content is less than 0.02wt.%, the microstructures are coarse, and the mechanical properties can not meet the demand of bogie steel castings. When the residual Al content is more than 0.2wt.%, the elongation, reduction of area, and low-temperature impact energy markedly deteriorate. The fracture mode then changes from plastic fracture to cleavage brittle fracture. Therefore, the amount of Al addition for the final deoxidation during the smelting process must be strictly controlled. The optimum addition amount needs to be controlled within the range of 0.02wt.% to 0.20wt.% for the Grade B+Steel

Effects of Silicon on Mechanical Properties and Fracture Toughness of Heavy-Section Ductile Cast Iron

The effects of silicon (Si) on the mechanical properties and fracture toughness of heavy-section ductile cast iron were investigated to develop material for spent-nuclear-fuel containers. Two castings with different Si contents of 1.78 wt.% and 2.74 wt.% were prepared. Four positions in the castings from the edge to the center, with different solidification cooling rates, were chosen for microstructure observation and mechanical properties’ testing. Results show that the tensile strength, elongation, impact toughness and fracture toughness at different positions of the two castings decrease with the decrease in cooling rate. With an increase in Si content, the graphite morphology and the mechanical properties at the same position deteriorate. Decreasing cooling rate changes the impact fracture morphology from a mixed ductile-brittle fracture to a brittle fracture. The fracture morphology of fracture toughness is changed from ductile to brittle fracture. When the Si content exceeds 1.78 wt.%, the impact and fracture toughness fracture morphology transforms from ductile to brittle fracture. The in-situ scanning electronic microscope (SEM) tensile experiments were first used to observe the dynamic tensile process. The influence of the vermicular and temper graphite on fracture formation of heavy section ductile iron was investigated

Enhanced Age Strengthening of Mg-Nd-Zn-Zr Alloy via Pre-Stretching

Pre-stretching was carried out to modify the microstructure of Mg-Nd-Zn-Zr alloy to enhance its age strengthening. The results indicated that more heterogeneous nucleation sites can be provided by the high density of dislocations caused by the plastic pre-stretching deformation, as well as speeding up the growth rate of precipitates. Comparison of microstructure in non-pre-stretched specimens after artificial aging showed that pre-stretched specimens exhibited a higher number density of precipitates. The fine and coarse plate-shaped precipitates were found in the matrix. Due to an increase in the number density of precipitates, the dislocation slipping during the deformation process is effectively hindered, and the matrix is strengthened. The yield strength stabilizes at 4% pre-stretching condition, and then the evolution is stable within the error bars. The 8% pre-stretched specimens can achieve an ultimate tensile strength of 297 MPa. However, further pre-stretching strains after 8% cannot supply any increase in strength. Tensile fracture surfaces of specimens subjected to pre-stretching strain mainly exhibit a trans-granular cleavage fracture. This work indicated that a small amount of pre-stretching strain can further increase strength of alloy and also effectively enhance the formation of precipitates, which can expand the application fields of this alloy

A Multiscale Instance Segmentation Method Based on Cleaning Rubber Ball Images

The identification of wear rubber balls in the rubber ball cleaning system in heat exchange equipment directly affects the descaling efficiency. For the problem that the rubber ball image contains impurities and bubbles and the segmentation is low in real time, a multi-scale feature fusion real-time instance segmentation model based on the attention mechanism is proposed for the object segmentation of the rubber ball images. First, we introduce the Pyramid Vision Transformer instead of the convolution module in the backbone network and use the spatial-reduction attention layer of the transformer to improve the feature extraction ability across scales and spatial reduction to reduce computational cost; Second, we improve the feature fusion module to fuse image features across scales, combined with an attention mechanism to enhance the output feature representation; Third, the prediction head separates the mask branches separately. Combined with dynamic convolution, it improves the accuracy of the mask coefficients and increases the number of upsampling layers. It also connects the penultimate layer with the second layer feature map to achieve detection of smaller images with larger feature maps to improve the accuracy. Through the validation of the produced rubber ball dataset, the Dice score, Jaccard coefficient, and mAP of the actual segmented region of this network with the rubber ball dataset are improved by 4.5%, 4.7%, and 7.73%, respectively, and our model achieves 33.6 fps segmentation speed and 79.3% segmentation accuracy. Meanwhile, the average precision of Box and Mask can also meet the requirements under different IOU thresholds. We compared the DeepMask, Mask R-CNN, BlendMask, SOLOv1 and SOLOv2 instance segmentation networks with this model in terms of training accuracy and segmentation speed and obtained good results. The proposed modules can work together to better handle object details and achieve better segmentation performance

Insight into the Relationship between Negative Thermal Expansion and Structure Flexibility: The Case of Zn(CN)2-Type Compounds

High structure flexibility can lead to large negative thermal expansion (NTE), but the reason is not clear. In this work, first-principles calculations have been carried out to investigate the relationship between NTE and structure flexibility in Zn(CN)2-type compounds. Smaller bulk modulus corresponds to larger compressibility, thus making the crystal structure more flexible and more suitable for NTE. It indicated that the ionic nature of the bond and the bond length jointly affect the structural flexibility and then act on the transverse vibration of C and N atoms. The results of lattice dynamic suggested that higher structural flexibility promotes a greater number of low-frequency optical modes with negative Grüneisen parameters, resulting in a larger NTE. This work also gives us new insight into the design of NTE materials

Evolution of phase morphologies, compositions, structures of Mg-Y-Nd system with Sm addition

In this study, the evolution of phase morphologies, compositions, structures of Mg-Y-Nd system with Sm addition were investigated. The microstructure of the as-cast alloy consists of a Mg-matrix, Mg24Y5 (bcc structure, a = 1.1250 nm), and Mg5(Y0.7Nd0.1Sm0.2) (fcc structure, a = 2.2472 nm) phases. After a solution treatment, the eutectic phases are substantially dissolved into the Mg-matrix. A large amount of β′ precipitates are dispersed and precipitated in the grain after a T6 heat treatment, and the orientation relationships between β′ precipitates and Mg-matrix are (0 0 1)β′ || (0 0 0 1)Mg, (0 2 0)β′ || (101¯0)Mg, [1 0 0]β′ || [011¯0]Mg. Furthermore, the quadrate phases indexed as Mg6Y3(Nd0.8Sm0.2)1, Mg6Y3(Nd0.2Sm0.8)1, and Mg10Y5(Nd0.2Sm0.8)1 are observed in various heat treatment states, which are fcc structures and their lattice parameters are a = 0.5318 nm, a = 0.5319 nm, a = 0.9894 nm, respectively. Keywords: Mg-Y-Nd-Sm-Zr, Phase evolution, TE

Medium Bandgap D-A Type Photovoltaic Polymers Based on an Asymmetric Dithienopyran Donor and a Benzotriazole Acceptor

Conjugated polymers based on the donor of an asymmetric 5H-dithieno[3,2-b:2′,3′-d]pyran (DTPa) and the acceptors of benzo[d][1,2,3]triazole (BTA) or di-fluorinated benzo[d][1,2,3]triazole (ffBTA) with thiophene as π-bridge were designed and synthesized. Two asymmetric-building-block-containing polymers (ABC-polymers) possess a strong and broad absorption in the range of 300–750 nm and medium optical bandgap of 1.73 and 1.77 eV for PDTPa-TBTA and PDTPa-TffBTA, respectively. Polymer solar cells using PDTPa-TBTA as donor and [6,6]-phenyl-C71-butyric acid methyl ester (PC71BM) as an acceptor exhibited power conversion efficiencies (PCE) of 2.22% with a Voc of 0.58 V, a Jsc of 6.04 mA/cm2, and an FF of 63.41%. The introduction of fluorine substituents on the BTA unit evidently influenced the optical and photovoltaic properties. Interestingly, although the HOMO energy level indeed decreased, PDTPa-TffBTA showed a decreased Voc of 0.52 V in solar cells. Combined with an obviously enhanced Jsc of 10.23 mA/cm2, and an outstanding FF of 0.64, the PCE of solar cells based on PDTPa-TffBTA was improved by nearly 55%, reached 3.43%. Our results indicate that the BTA unit can be used to construct ABC polymers with a medium bandgap, and the introduction of fluorine on the BTA unit is also effective in improving the photovoltaic performance