High Velocity Impact and Blast Loading of Composite Sandwich Panels with Novel Carbon and Glass Construction

This research investigates whether the layup order of the carbon-fibre/glass-fibre skins in hybrid composite sandwich panels has an effect on impact response. Composite sandwich panels with carbon-fibre/glass-fibre hybrid skins were subjected to impact at velocities of 75 ± 3 and 90 ± 3 m s−1. Measurements of the sandwich panels were made using high-speed 3D digital image correlation (DIC), and post-impact damage was assessed by sectioning the sandwich panels. It was concluded that the introduction of glass-fibre layers into carbon-fibre laminate skins reduces brittle failure compared to a sandwich panel with carbon-fibre reinforced polymer skins alone. Furthermore, if the impact surface is known, it would be beneficial to select an asymmetrical panel such as Hybrid-(GCFGC) utilising glass-fibre layers in compression and carbon-fibre layers in tension. This hybrid sandwich panel achieves a specific deflection of 0.322 mm kg−1 m2 and specific strain of 0.077% kg−1 m2 under an impact velocity of 75 ± 3 m s−1. However, if the impact surface is not known, selection of a panel with a symmetric yet more dispersed hybridisation would be effective. By distributing the different fibre layers more evenly within the skin, less surface and core damage is achieved. The distributed hybrid investigated in this research, Hybrid-(GCGFGCG), achieved a specific deflection of 0.394 mm kg−1 m2 and specific strain of 0.085% kg−1 m2 under an impact velocity of 75 ± 3 m s−1. Blast loading was performed on a large scale version of Hybrid-(GCFGC) and it exhibited a maximum deflection of 75 mm following a similar deflection profile to those observed for the impact experiments

Blast resilience of composite sandwich panels with hybrid glass-fibre and carbon-fibre skins

The development of composite materials through hybridisation is receiving a lot of interest; due to the multiple benefits, this may bring to many industries. These benefits include decreased brittle behaviour, which is an inherent weakness for composite materials, and the enhancement of mechanical properties due to the hybrid effect, such as tensile and flexural strength. The effect of implementing hybrid composites as skins on composite sandwich panels is not well understood under high strain rate loading, including blast loading. This paper investigates the blast resilience of two types of hybrid composite sandwich panel against a full-scale explosive charge. Two hybrid composite sandwich panels were mounted at a 15 m stand-off distance from a 100 kg nitromethane charge. The samples were designed to reveal whether the fabric layup order of the skins influences blast response. Deflection of the sandwich panels was recorded using high-speed 3D digital image correlation (DIC) during the blast. It was concluded that the combination of glass-fibre reinforced polymer (GFRP) and carbon-fibre reinforced polymer (CFRP) layers in hybrid laminate skins of sandwich panels decreases the normalised deflection compared to both GFRP and CFRP panels by up to 41 and 23%, respectively. The position of the glass-fibre and carbon-fibre layers does not appear to affect the sandwich panel deflection and strain. A finite element model has successfully been developed to predict the elastic response of a hybrid panel under air blast loading. The difference between the maximum central displacement of the experimental data and numerical simulation was ca. 5% for the hybrid panel evaluated

Torsional fatigue behaviour of aluminum/composite tubes

Static and dynamic torsional behavior of composite tubes was investigated experimentally. Effects of aluminum/composite interface properties on the torsional response of composite tubes were studied. Aluminum tubes with four different surfaces were prepared: (a) no surface treatment, (b) sanded along its axis (c) knurled and, (d) holes were drilled

Damage evolution in GLARE fibre-metal laminate under repeated low-velocity impact tests

An experimental study was performed on the repeated low-velocity impact behaviour of GLARE. Damage evolution in the material constituents was characterised with successive number of impacts. Records were correlated with visual inspection, ultrasound C-scan and chemical etching. The stiffness of the plate varied when cumulating the number of impacts. Damage accumulation was limited thanks to the synthesis of unidirectional composite and metal. The glass/epoxy plies with high elastic tensile strength could withstand several impacts before perforation despite delamination growth in the vicinity of the impacted area. The damage tolerant aluminium layers prevented the penetration of the projectile and avoided the expansion of delamination. This efficient mechanism preserved the structural integrity of GLARE until first aluminium cracking at the non-impacted side. Among the different failure modes, plate deformation absorbed most of the impact energy. The findings will support the development of a generic quasi-static analytical model and numerical methods.Aerspace Structures and MaterialsAerospace Engineerin