Electrochemical characterization of nanoporous nickel oxide thin films spray-deposited onto indium-doped tin oxide for solar conversion scopes

Nonstoichiometric nickel oxide (NiOx) has been deposited as thin film utilizing indium-doped tin oxide as transparent and electrically conductive substrate. Spray deposition of a suspension of nanoparticles in alcoholic medium allowed the preparation of uniform coatings. Sintering of the coatings was conducted at temperatures below 500°C for few minutes. This scalable procedure allowed the attainment of films with mesoporous morphology and reticulated structure. The electrochemical characterization showed that electrodes possess large surface area (about 1000 times larger than their geometrical area). Due to the openness of the morphology, the underlying conductive substrate can be contacted by the electrolyte and undergo redox processes within the potential range in which is electroactive. This requires careful control of the conditions of polarization in order to prevent the simultaneous occurrence of reduction/oxidation processes in both components of the multilayered electrode. The combination of the open structure with optical transparency and elevated electroactivity in organic electrolytes motivated us to analyze the potential of the spray-deposited films as semiconducting cathodes of dye-sensitized solar cells of p-type when erythrosine B was the sensitizer

Nickel oxide photocathodes prepared using rapid discharge sintering for p-type dye-sensitized solar cells

This paper compares the photoelectrochemical performances of nickel oxide (NiO) thin films processed using two different sintering procedures: rapid discharge sintering (RDS) and conventional furnace sintering (CS). Prior to sintering, NiO nanoparticles were sprayed onto substrates to form loosely adherent nanoparticulate coatings. After RDS and furnace sintering the resultant NiO coatings were sensitized with erythrosine B dye and corresponding p-type dyesensitized solar cells were fabricated and characterized. NiO electrodes fabricated using the RDS technique exhibited a fourfold enhancement in electroactivity compared to CS electrodes. A possible explanation is the smaller sintered grain size and more open mesoporous structure achieved using the microwave plasma treatments

Plasma Processing for Tailoring the Surface Properties of Polymers

This chapter details how plasma treatments can be used to tailor the wettability of polymers. A plasma is an excited gas, and exposure of a polymer to a plasma discharge generally results in an enhancement in surface energy and associated with this is an increase in wettability. The effect however can be short lived due to hydrophobic recovery. In this review the use of both low and atmospheric plasmas for the activation of polymers will be discussed, as will the use of these plasmas for the deposition of plasma polymerised coatings. The latter can be used to produce polymer surfaces with tailored functionalities, thus achieving stable water contact angles ranging from superhydrophilic to superhydrophobic, as required

Evaluation of the Effect of Plasma Treatment Frequency on the Activation of Polymer Particles

This study investigates the influence of treatment frequency (1–150 kHz) on the atmospheric plasma activation of both silicone and polyethylene terephthalate (PET) particles. These polymer particles with diameters in the range 3–5 mm, were treated using either helium or helium/oxygen gas mixtures, in a barrel atmospheric plasma system. The level of polymer particles activation was monitored using water contact angle measurements. The effect of plasma treatment frequency on barrel heating was monitored using an infrared thermographic camera, the maximum barrel temperature after 15 min treatment was found to be 98 °C at a frequency of 130 kHz. Optical emission spectroscopy was used as a diagnostic tool to monitor changes in atomic and molecular species spectral intensity with experimental conditions, as well as a change in electron energy distribution function. Electrical characterisation studies demonstrated an increase in plasma power with increasing frequency, in the range investigated. X-ray photoelectron spectroscopy analysis indicate an increase of oxygen content on polymer surfaces after plasma treatment. For silicone particles, the minimum polymer water contact angle was obtained by using a frequency of 130 kHz. After 15 min treatment time, the water contact angle decreased from 141° to 11°. While for PET particles the optimum treatment frequency was found to be 70 kHz, resulting in a water contact angle decreased from 94° to 32°. This lower frequency was used due to the partial melting of the PET (Tg of 80 °C), when treated at the higher frequency

Diagnostics of an O2–He RF Atmospheric Plasma Discharge by Spectral Emission

In this paper optical emission spectroscopy (OES) is used as a Diagnostic technique for the measurement of atomic and molecular spectral emissions generated using a helium rf industrial atmospheric plasma jet system. The OES of neutral atomic spectral lines and molecular bands are investigated over a range of plasma process parameters.Wavelength resolve optical emission profiles suggest that the emission of helium’s spectral lines shows that the high energy electrons have a larger influence than helium metastables on the overall spectral emission. Furthermore, the experimental data indicates that the use of high helium flow rates, in any confined open air plasma discharge, limits thesignificance of air impurities, e.g., nitrogen, for the creation and sustainability of plasma discharges in helium–oxygen gas chemistry

Microwave Plasmas as a Processing Tool for Tailoring the Surface Properties of Ceramic Coatings

This chapter reviews the use of low pressure microwave plasmas as a processing technology for both sintering and controlling the surface chemistry of porous ceramic coatings. A particular advantage of microwave processing is its ability to penetrate the surface of the workpiece; enabling rapid volumetric heating and thus reducing the need for external heat sources. The microwave plasma treatments have the ability to sinter materials in minutes rather than the hours taken using conventional furnace processing. This study provides examples of the use of these plasmas to sinter both nickel and titanium nanoparticles. These are used in the fabrication of electrodes for use in dye sensitized solar cells. Further applications of the microwave plasma treatments investigated is for their use in heat treatment to control crystalline phase transitions, as well as a rapid technique to oxidize metal surfaces

Evaluation of a reel-to-reel atmospheric plasma system for the treatment of polymers

Plasma treatments are widely used to enhance the surface energy of polymers prior to bonding or the application of functional coatings. This study investigates the performance of a linear atmospheric pressure plasma source for the reel-to-reel treatment of polymer webs. The continuous argon plasma treatments were carried out on 15 cm diameter polyethylene terephthalate (PET) web substrates using the linear plasma source (Plamax), operating at 13.56 MHz. The study investigated how the processing parameters influenced the effectiveness of the plasma treatment in enhancing both the polymer web\u27s water contact angle (WCA) and surface energy (SE). Based on these measurements the plasma treatment was found to yield a homogeneous level of activation across the 15 cm web, using a treatment speed of 0.9 m/min. The plasma discharge was monitored using both thermal imaging and optical emission spectroscopy (OES). The latter demonstrated how the oxygen species which diffuse into the argon plasma due to air ingress, were directly correlated with the level of polymer activation

Limits on the use of cobalt sulfide as anode of p-type dye-sensitized solar cells

Thin films of cobalt sulfide (CoS) of thickness l < 10m have been employed as anodes of p-type dye-sensitized solar cells (p-DSCs) when P1-sensitized nickel oxide (NiO) was the photoactive cathode and /I - constituted the redox mediator. In the role of counter electrode for p-DSCs, CoS was preferred over traditional platinized fluorine-doped indium oxide (Pt-FTO) due to the lower cost of the starting materials (Co salts) and the easier procedure of deposition onto large area substrates. The latter process was carried out via direct precipitation of CoS from aqueous solutions. The photoconversion efficiency (η) of the corresponding device was 0.07%. This value is about 35% less than the efficiency that is obtained with the analogous p-DSC employing the Pt-FTO anode (η = 0.11). Unlike p-DSCs based on Pt-FTO anodes, the photoelectrochemical cells employing CoS electrodes showed that this anodic material was not able to sustain the photocurrent densities generated by P1-sensitized NiO at a given photopotential. Illumination of the p-DSCs with CoS anodes and P1-sensitized NiO cathodes actually induced the reverse bias of the photoelectrochemical cell with CoS behaving like a p-type semiconductor with no degeneracy. © 2017 IOP Publishing Ltd

Investigation of a scalable barrel atmospheric plasma reactor for the treatment of polymer particles

This study reports on the performance of a scalable barrel atmospheric plasma system for the treatment of polymer particles. A novel feature of the barrel system design is the use of a biased electrode, which also acts as the roller for the glass barrel. The plasma is generated using either helium or helium / oxygen gas mixtures. The reactor was used to activate 20 g batches of silicone, polypropylene (PP), acrylonitrile butadiene styrene (ABS) and polyethylene terephthalate (PET) particles, each with diameters in the range 3 to 5 mm. The effect of plasma treatment time and gas flow rate on the water contact angle of the treated polymer particles was examined. The polymer water contact angles decreased from up to 140° to less than 10° after the barrel plasma treatment (polymer dependent). X-ray photoelectron spectroscopy (XPS) analysis is used to monitor the effect of the plasma treatment on both PET and silicone polymer particles. Optical emission spectroscopy (OES) was used as a diagnostic tool to monitor changes in atomic and molecular species intensity with experimental conditions. Emission lines of helium, oxygen and molecular bands of OH, N2 and N2+ were monitored and correlated with their spatial distribution within the plasma chamber. Electrical characterisation studies demonstrated an increase in plasma power with increasing input voltage and helium flow rate. The heating effect of the plasma was monitored using an infrared thermographic camera, the maximum barrel temperature after 30 minutes treatment found to be 29°C. While the current barrel plasma system design can treat 20 g of polymer the system design has the potential to be readily scalable for the activation of larger batches of particles

Laser machined macro and micro structures on glass for enhanced light trapping in solar cells

In order to increase the efficiency of solar cell modules it is necessary to make the optimum use of light incident upon them. Much research has been done on improving light absorption through front surface texturisation and light trapping schemes. Laser light is commonly used in industry for various applications including marking and texturisation. By controlling laser parameters, it is possible to tailor macro and micro structures in most materials. The CO2 laser used in this investigation emits radiation at 10.6 μm with the ability to pulse in the micro-second range. The laser was used to ablate grooved textures in the fused quartz material, used in this study as the light trapping medium, following which an analysis of the effects of the laser parameters on the texture geometry and surface morphology was performed through a combination of cross sectioning and scanning electron microscopy. Transmission through the textured glass was improved for most samples after acid etching. The light trapping effects of the best performing textures were analysed by investigating the effects on a silicon solar cell’s performance at varying angles of incidence. Results indicated a significant increase in light trapping when light was incident at acute angles. For an angle of incidence of 10◦ a relative increase in efficiency of up to 51 % was observed