High-Efficient Micro Reacting Pipe with 3D Internal Structure: Design, Flow Simulation, and Metal Additive Manufacturing

The micro reacting pipe with 3D internal structure, which is a micromixer with the shape of the pipe, has shown great advantages regarding mass transfer and heat transfer. Since the fluid flow is mostly laminar at the micro-scale, which is unfavorable to the diffusion of reactants, it is important to understand the influence of the geometry of the microchannel on the fluid flow for improving the diffusion of the reactants and mixing efficiency. On the other hand, it is a convenient method to manufacture a micro reacting pipe in one piece through metal additive manufacturing without many post-processing processes. In this paper, a basis for the design of a micromixer model was provided by combining the metal additive manufacturing process constraints with computational fluid dynamics (CFD) simulation. The effects of microchannel structures on fluid flow and mixing efficiency were studied by CFD simulation whose results showed that the internal micro-structure had a significantly positive effect on the mixing efficiency. Based on the simulation results, the splitting-collision mechanism was discussed, and several design rules were obtained. Two different materials were selected for manufacturing with the laser powder bed fusion (L-PBF) technology. After applying pressure tests to evaluate the quality of the formed parts and comparing the corrosion-resistance of the two materials, one material was picked out for the industrial application. Additionally, the chemical experiment was conducted to evaluate the accuracy of the simulation. The experimental results showed that the mixing efficiency of the micro reacting pipe increased by 56.6%, and the optimal determining size of the micro reacting pipe was 0.2 mm. The study can be widely used in the design and manufacture of a micromixer, which can improve efficiency and reacting stability in this field

Effect of uniaxial stress on magnetic property of laminated amorphous sheets up to kilohertz range

Amorphous alloys are widely used as the core material for motors and transformers, which are subjected to stresses during manufacturing and operation processes. For instance, the compressive stress can influence the magnetic properties of amorphous alloys which leads to local overheating in the device and reduce the reliability. A high-frequency magnetizer with a stress application unit is designed and constructed to investigate the magnetic properties of amorphous alloys up to kilohertz range under stress conditions. The amorphous alloy sheets will fracture under stress because of their poor ductility and brittleness, so this paper uses laminated amorphous alloy sheets as the sample. The hysteresis loops and loss characteristics of amorphous alloys under stress ranging from 20 MPa tensile stress to 20 MPa compressive stress at a frequency of 50 Hz to 4 kHz are investigated. This research can provide data support for the design of cores in electromagnetic devices

Effects of simultaneous loading of temperature and biaxial stress on the 1&2D magnetic properties of non-oriented electrical steel sheets

As the effect of factors like temperature and stress on the magnetic properties of electrical steel materials are gradually being emphasized, many research teams are carrying out related tests. Currently, most studies focus only on the effect of a single factor on the magnetic properties, while in reality, multiple factors exist simultaneously in electrical equipment. Therefore, accurate data of alternating (1D) and rotational (2D) magnetic properties under simultaneous loading of temperature and stress are very important. In this paper, a system based on a vertical rotational single sheet tester (VRSST) with temperature and stress loading parts is designed and constructed. Then, the 1D and 2D magnetic properties under many combinations of different temperatures, uniaxial and biaxial stress are measured and analyzed