Design of a Tester for In Situ Simultaneous Measurement of the Wear of Two Different Film Materials

The amount of wear is one of the most important indicators for assessing the wear resistance of materials, controlling product quality and studying the mechanisms of frictional wear of materials. Due to the limitations of the friction and wear test equipment currently in use for measuring material wear resistance, it is not possible to accurately compare the wear resistance of two different materials. To solve this problem, this paper proposes a new type of friction and wear tester. With the newly designed friction and wear tester, it is possible to perform friction tests and in situ measurements of wear on two different materials at the same time. This will significantly reduce the measurement errors of currently used friction and wear test equipment that requires adjustment in order to measure the amount of wear; it is particularly suitable for accurately comparing the wear resistance of two different materials. The newly designed friction and wear tester can be used extensively to test and analyse the wear resistance of solid materials such as metals, ceramic materials and engineering plastics

Influence of Double-Pulse Electrodeposition Parameters on the Performance of Nickel/Nanodiamond Composite Coatings

In this study, using 45# carbon steel as the substrate, a first experimental analysis was carried out on the polarisation behaviour of different component wattage plating solutions in order to determine the reasonable content of nanodiamond particles in a nickel/nanodiamond composite plating solution. Secondly, the effect of double-pulse forward and reverse duty cycle and reverse working time on the performance of nickel/nanodiamond composite plating was then investigated by testing the thickness, hardness and surface roughness of the composite plating and observing the surface micromorphology. The experimental results show that, when the content of nanodiamond particles in the plating solution is 5 g/L, the anti-pulse working time, forward and reverse pulse duty cycle of the double-pulse plating parameters are 20 ms, 0.3 and 0.2, respectively, and the composite plating layer prepared by double pulse has good comprehensive performance. This research work provides technical support for the optimisation of process parameters for the preparation of nickel/nanodiamond composite coatings by double-pulse electrodeposition

Bifurcation Analysis on the Periodic Response of a Comb Drive MEMS Resonator

In this paper, we investigate the bifurcation characteristics of a comb drive MEMS resonator. The method of averaging and the residue theorem are used to get a more accurate analytical solution for the periodic response. Then, the singularity theory is employed to give the transition sets on the DC-AC voltage plane and the lateral separation-quality factor plane, which divide the planes into 9 persist regions. The corresponding bifurcation diagrams are present to discuss the jump phenomena of the periodic response, and the influences of the parameters on the amplitude-frequency response are studied. We also attempt to analyze the feasibility for the resonators working in the nonlinear regions and give the available frequency range and the available maximum amplitude of the nonlinear response. With the increase of the DC voltage, the amplitude-frequency curves change from hardening to softening, and the lateral separation has the opposite effect. The amplitude-frequency curves increase along the backbone curves with the AC voltage and quality factor. The response curves of softening or hardening characteristics have enough available frequency range and large available amplitudes, which may be more appropriate for the operation of the resonator than those of the mixture characteristics

Optimization of the Preparation Parameters of High-Strength Nickel Layers by Electrodeposition on Mild Steel Substrates

The electrodeposition process parameters were optimized for the acquisition of high-strength monolithic nickel layers on Q235A substrates based on the Watts nickel plating solution using the DC electrodeposition method. Based on the study of the electrochemical polarization behavior of nickel ions in Watts’ plating solution, 16 experimental protocols were selected according to the orthogonal test method. The residual stress, microhardness, modulus of elasticity, and surface roughness of the nickel plating were tested by X-ray diffractometer, nano-mechanical test system, and surface profilometer, respectively, to investigate the influence of current density, temperature, and PH on the mechanical properties of nickel plating, so as to determine the best process solution for the preparation of high-strength nickel plating. The results of the study show that the mechanical properties of the nickel deposits electrodeposited onto Q235A are optimized when plating at a current density of 3 A/dm2, a bath temperature of 45 °C, and a pH of 3.5. The nickel-plated layer has a minimum grain size of 34.8 nm, a microhardness of 3.86 GPa, a modulus of elasticity of 238 GPa, and a surface roughness Ra of 0.182 μm

Effect of Nanodiamond Content in the Plating Solution on the Corrosion Resistance of Nickel–Nanodiamond Composite Coatings Prepared on Annealed 45 Carbon Steel

A nickel-nanodiamond composite coating was prepared on the surface of annealed 45 carbon steel by double-pulse electrodeposition. The effect of nanodiamond particle content on the surface morphology, grain size and wear and corrosion resistance of the composite coating were investigated. According to the analysis of the test results of X-ray diffractometry and scanning electron microscopy, it was found that the cathodic polarization of the electrodeposition process was enhanced after the addition of nanodiamond particles to the Watts nickel plating solution. The positively charged nanodiamond particles on the surface facilitate the reduction reaction at the cathode. Nanodiamond particles provide crystalline growth sites for the non-spontaneous nucleation of nickel atoms. As the addition of nanodiamond particles increases, the diffusely distributed nanodiamond particles are able to attract more nickel ions to deposit nuclei, and its fine crystallization effect increases, resulting in improved wear resistance and corrosion resistance of the composite plating. Among the results, the polarization potential was the smallest when the nanodiamond content in the plating solution was 10 g/L. The surface of the prepared nickel-nanodiamond composite coating was relatively flat and smooth, with good density and a uniform grain size distribution, and the content of element C on the surface of the composite coating was the largest, reaching 1.99%

Study on Optimization Technology to Strengthen Ni-Based Composite Coating Electroplate Containing Nanodiamond

Ni-based composite coating containing nanodiamonds was deposited on the substrate of Q235A low-carbon steel in a traditional Watts solution, without any additive. The nanodiamond grains prepared by detonation synthesis were measured by Transmission electron microscope (TEM) and X-ray diffraction (XRD). The electrochemical behavior of Ni2+ ion in the composite bath including nanodiamonds was studied by linear sweep voltammetry experiments, and the morphology, elastic modulus, and hardness of Ni-based composite coating were characterized using Scanning Electron microscope (SEM) and the nano-indenter XP tester. Effects of the nanodiamond concentration in the bath, stirring speed, and the electroplate mode on the properties of Ni-based composite coating were investigated. The results show that the reduction of Ni2+ ion in the electroplating process increased initially, and then decreased as the nanodiamond concentration in the bath increased from 4 g/L to 16 g/L, irrespective of whether direct current (DC), single-pulse, or double-pulse electroplating mode was used. The highest over-potential could be obtained when the nanodiamond concentration in the bath was 8 g/L. Moreover, the hardness and elastic modulus of the composite coating prepared by the DC electroplating mode were 4.68 and 194.30 GPa, respectively. By using the same plating parameters, the coating prepared by the double-pulse electroplating mode showed better properties, with hardness and elastic modulus values of 5.22 and 197.38 GPa, respectively

Effect of Nanodiamond Concentration and the Current Density of the Electrolyte on the Texture and Mechanical Properties of Ni/Nanodiamond Composite Coatings Produced by Electrodeposition

An Ni/nanodiamond composite coating was deposited on carbon steel in a traditional Watt’s solution without additives via direct current (DC) electroplating. The effects of the nanodiamond concentration and current density in the plating solution on the morphology, grain size, and texture of the Ni/nanodiamond composite coating were observed using X-ray diffraction (XRD) and scanning electron microscopy (SEM). The distribution of the nanodiamond particles in the composite coating was investigated by Raman spectra and SEM. The mechanical properties of the composite coating, such as its elastic modulus and hardness, were examined using a Nano Indenter XP nanometer mechanical test system. The coefficient of friction was tested using a Universal Micro-Tribotester. The results demonstrated that the preferential orientation of the Ni/nanodiamond composite coating varied from the (111) crystal orientation of the pure nickel coating to the (200) crystal orientation. When the nanodiamond concentration in the plating solution was 8.0 g/L and the current density was 3.0 A/dm2, the hardness of the composite coating reached the maximum value of 5.302 GPa and the friction factor was maintained at around 0.1. The average grain size of the composite coating was reduced to 20.4 nm

Rapid Targeted Next-Generation Sequencing Platform for Molecular Screening and Clinical Genotyping in Subjects with Hemoglobinopathies

Hemoglobinopathies are among the most common autosomal-recessive disorders worldwide. A comprehensive next-generation sequencing (NGS) test would greatly facilitate screening and diagnosis of these disorders. An NGS panel targeting the coding regions of hemoglobin genes and four modifier genes was designed. We validated the assay by using 2522 subjects affected with hemoglobinopathies and applied it to carrier testing in a cohort of 10,111 couples who were also screened through traditional methods. In the clinical genotyping analysis of 1182 β-thalassemia subjects, we identified a group of additional variants that can be used for accurate diagnosis. In the molecular screening analysis of the 10,111 couples, we detected 4180 individuals in total who carried 4840 mutant alleles, and identified 186 couples at risk of having affected offspring. 12.1% of the pathogenic or likely pathogenic variants identified by our NGS assay, which were undetectable by traditional methods. Compared with the traditional methods, our assay identified an additional at-risk 35 couples. We describe a comprehensive NGS-based test that offers advantages over the traditional screening/molecular testing methods. To our knowledge, this is among the first large-scale population study to systematically evaluate the application of an NGS technique in carrier screening and molecular diagnosis of hemoglobinopathies