Simultaneous measurement of spatially resolved particle emissions in a pilot plant scale baghouse filter applying distributed low-cost particulate matter sensors

Baghouse filters are widely applied in industrial gas cleaning, for example in waste incineration plants and the cement industry, to meet particle emission standards and for product recovery. The global particle emission of pulse-jet cleaned surface filters is typically monitored end of pipe (e.g. in the stack). Since the particulate matter emission of baghouse filters originates often from leaks and incorrectly installed or damaged filter bags, operators would greatly profit from online measurement technology that monitors the emission contribution of individual filter bags or at least a subset of all installed filter elements to the total emission. Low-cost particulate matter sensors can be deployed inside filter houses in larger quantities due to their compact design and low asset cost compared to conventional aerosol measurement technology. The ability of several low-cost sensors to detect the characteristic PM emission behavior of surface filters has been shown in previous investigations in a filter test rig. This study shows first results regarding the emission contribution of individual filter bags of a pilot plant scale baghouse filter employing distributed low-cost sensors of the model OPC-N3 from the manufacturer Alphasense. A Promo® 2000 aerosol spectrometer with a welas® 2100 sensor serves as reference regarding the particulate matter concentration detected by the low-cost sensors and as end of pipe measurement equipment to monitor the global emission. The selected filter medium was a membrane filter medium with sealed seams to provide low emission levels and defined conditions on the clean gas side. The employed low-cost sensors detect an emission peak right after cleaning of the corresponding filter bag only. The global emission measured in the clean gas duct consists of the overlay of the individual emission peaks detected locally at the corresponding filter bags. By exchanging one filter bag with a filter bag made from a non-membrane filter medium without sealed seams, an increase of the total continuous emission can be detected, both end of pipe in the clean gas duct and locally via the low-cost particulate matter sensor. This demonstrates the applicability of the measurement technology for the detection and identification of leaks and damaged filter bags that serve as emission hotspots in baghouse filters

On the accuracy of capillary flow porometry for fibrous filter media

The application of capillary flow porometry by gas-liquid displacement to the measurement of the pore size distribution in identical glass microfiber filter media can lead to surprisingly divergent results. The causes for these differences as well as the factors that influence the over-all reliability of data obtained by this widely used technique are investigated. Among the key factors studied were the volatility and viscosity of four common wetting liquids, the scan rate (i.e. the holding time between increments of differential pressure Δp or volumetric flowrate V̇ ), and the scan sequence (i.e. dry before wet, or wet before dry scan). Most measurements were made with a porometer designed in house, in order to have complete control over all aspects of operation. Data obtained with commercial porometers are also reported. For best comparability, all measurements were made with the same batch of standard glass microfiber media. The largest error source by far was the volatility of fluorinated compounds commonly used as wetting liquids. While the vapor pressures of such compounds may be relatively low, their use in combination with a flow of air through the porous matrix can have an enormous effect on the evaporation rate during a scan. Neglecting this effect (which obviously depends on the scan rate) may ultimately result in an error of almost arbitrary magnitude in the pore size distribution. Silicone oil on the other hand has a negligible volatility and provides reliable results for a wide range of operating conditions. The liquid viscosity in the tested range of 5–100 mm^2/s played a comparatively insignificant role. These and other factors of uncertainty are discussed on the basis of experimental data

A Novel Apparatus for Simultaneous Laser-Light-Sheet Optical Particle Counting and Video Recording in the Same Measurement Chamber at High Temperature

A novel apparatus was developed, to investigate the detachment of particle structures consisting of soot and ash from a single fibre or a fibre array in hot gas flow. Key features of the novel apparatus are operation at high temperatures while two different measurement techniques are applied simultaneously in the same measurement chamber to observe particle structure detachment from a loaded fibre array. A heated inlet can heat the air stream at the position of the fibre array up to 470 °C, allowing detachment investigations at temperatures relevant for the operation of, e.g., soot particle filters. The first measurement technique integrated in the setup is video recording of the fibre array, which gives qualitative information on the rearrangement or detachment of particulate matter on the fibre. Because it is often difficult to distinguish rearrangement and detachment from pure visual observations, a second measurement technique is applied. This technique is a laser-light-sheet optical particle counter, which can detect detached particle structures and determine their size. The measurable size range is 257 to 1523 µm for glass spheres. This paper presents and discusses the novel apparatus, its calibration and first detachment measurement results

Impact of ambient air filters on PM concentration levels at an urban traffic hotspot (Stuttgart, Am Neckartor)

Air pollution can have severe impacts on public health. A novel approach to lower the local particle concentrations at urban hotspots is ambient air filtration. This study presents experimental investigations into the effectiveness of air filters to lower ambient particle concentration levels at two different locations. Seventeen outdoor filtration devices with a total flow rate of 170.000 m³/h were installed beside federal highway B14 at Stuttgart “Am Neckartor” targeting to reduce PM10 concentration levels within a 300 m × 50 m area around the urban pollution hotspot. Further measurements were conducted at the residential area “Bleyle quarter” to show the capabilities of a single filter device under relatively defined conditions. By periodically switching the filters on and off while monitoring the particle mass concentrations with optical particle counters, the effects of the filters on the PM10 and PM2.5 concentration levels were determined. A long term investigation at the Neckartor installation site (466 h) yielded an average PM10 reduction of 10.4% (6.3 μg/m³) at the official Neckartor measurement station. Additional in situ measurement campaigns showed that the PM reduction effect decreases with increasing distance to the filter devices. However, the effect is clearly measurable in the walkway areas across the installation site

Experimental Investigation of Reactive-Inert Particulate Matter Detachment from Metal Fibres at Low Flow Velocities and Different Gas Temperatures

The detachment of particle structures from single fibres in gas flow has been investigated only for inert particle structures yet. This study investigates the detachment of particle structures containing reactive components. These reactive components disappear during the reaction and enhance detachment at low flow velocities. Soot was used as the reactive component and glass spheres as the inert component of the particle structure. The soot disappears due to combustion with oxygen leaving only the glass spheres on the fibre. Without reaction, the detachment phenomenon was observed at superficial flow velocities above 1.9 m/s and with reaction at 0.5 m/s. This shows that reacting and disappearing components of the particle structure can enhance detachment

Applied Geometry Optimization of an Innovative 3D-Printed Wet-Scrubber Nozzle with a Lattice Boltzmann Method

In contrast to conventional dry separators, new types of wet scrubbers with innovative nozzle geometries are capable of separating submicron particles with comparatively low pressure drop. As those geometries can easily be adapted using 3D-printing manufacturing, an applied geometry optimization can lead to a fast and cost-efficient product development cycle. In this study, the lattice Boltzmann method is used to optimize the pressure drop associated with a novel nozzle design. Simulated pressure drop data are validated with experimentally determined ones. By replacing originally installed ellipsoid-shaped bluff bodies with foil-shaped structures according to the 4-digit NACA-series, an optimization approach regarding the resulting pressure drop is described

Multifunctional Graphene Polyimide Nanocomposites

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