Thermomechanical modeling of material flow and weld quality in the friction stir welding of high-density polyethylene

A thermomechanical model of the friction stir welding (FSW) of high-density polyethylene (HDPE) was developed by incorporating a Coupled Eulerian–Lagrangian (CEL) approach. A Johnson Cook (JC) material model of HDPE was developed through experimentally generated strain-rate- and temperature-dependent stress strain data. Two sets of FSW process parameters with minimum and maximum weld defects were numerically modeled. The numerically calculated temperature distribution, material flow and flash and potential defects were validated and discussed with the experimental results. Tracer particles allowed to visualize the material movement during and after the tool had traversed from the specified region of the workpiece. Both numerical models presented similar maximum temperatures on the upper surface of the workpiece, while the model with high traverse speed and slow rotational speed had narrower shoulder- and heat-affected zones than the slow traverse, high rotational speed model. This contributed to the lack of material flow, hence the development of voids and worm holes in the high traverse speed model. Flash and weld defects were observed in models for both sets of process parameters. However, slow traverse, high rotational speeds exhibited smaller and lesser weld defects than high traverse, slow rotational speeds. The numerical results based on the CEL approach and JC material model were found to be in good agreement with the experimental results

Non-Isothermal Crystallisation Kinetics of Carbon Black- Graphene-Based Multimodal-Polyethylene Nanocomposites.

The effect of carbon black (CB) and microwave-induced plasma graphene (g) on the crystallisation kinetics of the multimodal high-density polyethylene was studied under non-isothermal conditions. The non-isothermal crystallisation behaviour of the multimodal-high-density polyethylene (HDPE), containing up to 5 wt.% graphene, was compared with that of neat multimodal-HDPE and its carbon black based nanocomposites. The results suggested that the non-isothermal crystallisation behaviour of polyethylene (PE)-g nanocomposites relied significantly on both the graphene content and the cooling rate. The addition of graphene caused a change in the mechanism of the nucleation and the crystal growth of the multimodal-HDPE, while carbon black was shown to have little effect. Combined Avrami and Ozawa equations were shown to be effective in describing the non-isothermal crystallisation behaviour of the neat multimodal-HDPE and its nanocomposites. The mean activation energy barrier (ΔE), required for the transportation of the molecular chains from the melt state to the growing crystal surface, gradually diminished as the graphene content increased, which is attributable to the nucleating agent effect of graphene platelets. On the contrary, the synergistic effect resulting from the PE-CB nanocomposite decreased the ΔE of the neat multimodal-HDPE significantly at the lowest carbon black content

Electromagnetic interference shielding performance of carbon nanostructure reinforced, 3D printed polymer composites

We report the electrical, mechanical and electromagnetic interference (EMI) shielding performance of polypropylene random copolymer (PPR)/multi-wall carbon nanotube (MWCNT) nanocomposites enabled via customized fused filament fabrication process. The electro-conductive PPR/MWCNT filament feedstocks were fabricated via shear-induced melt-blending process that allows 3D printing of nanoengineered composites even at higher MWCNT loading (up to 8 wt%). The uniform dispersion of MWCNTs in PPR matrix confirmed via Raman spectroscopy and scanning electron microscopy facilitates better mechanical, electrical and EMI shielding performance. The results furthermore show enhanced shielding properties and higher attenuation for the nanocomposites printed in 90° direction (~ − 37 dB for 8 wt% MWCNT loading). Effective interfacial adhesion between the beads with lesser extent of voids (confirmed via micro-computed tomography) endorsed low transmission loss in nanocomposites printed in 90° direction compared to samples printed in 0° direction. Surface architected structure (frustum shape) reveals higher specific shielding effectiveness (maximum ~ − 40 dBg−1cm3, + 38%) over the plain structure. The realization of excellent shielding effectiveness (~ 99.9% attenuation) of additive manufacturing-enabled PPR/MWCNT nanocomposites demonstrates their potential for lightweight and strong EMI shields

Advancing the Use of High-Performance Graphene-Based Multimodal Polymer Nanocomposite at Scale.

The production of an innovative, high-performance graphene-based polymer nanocomposite using cost-effective techniques was pursued in this study. Well-dispersed and uniformly distributed graphene platelets within a polymer matrix, with strong interfacial bonding between the platelets and the matrix, provided an optimal nanocomposite system for industrial interest. This study reports on the reinforcement of high molecular weight multimodal-high-density polyethylene reinforced by a microwave-induced plasma graphene, using melt intercalation. The tailored process included designing a suitable screw configuration, paired with coordinating extruder conditions and blending techniques. This enabled the polymer to sufficiently degrade, predominantly through thermomechanical-degradation, as well as thermo-oxidative degradation, which subsequently created a suitable medium for the graphene sheets to disperse readily and distribute evenly within the polymer matrix. Different microscopy techniques were employed to prove the effectiveness. This was then qualitatively assessed by Raman spectroscopy, X-ray diffraction, rheology, mechanical testing, density measurements, thermal expansion, and thermogravimetric analysis, confirming both the originality as well as the effectiveness of the process

Re-distribution of residual stress in polymer extrusion: An eccentric approach

The development of residual stresses in plastic pipes due to post-die cooling rate differences of the polymer melt was investigated using concentric and eccentric circular geometries in the shape of an annular tube. Heat transfer simulations were performed to understand the effect of non-uniform wall thickness on the temperature and residual stress profiles of melt solidified polymers. Residual stress measurements and thermal analysis of the end products and heat transfer simulation of the post die cooling process were evaluated to understand the change in stress state in the polymer products as a function of temperature. This was done through an example of extruded high-density polyethylene pipes using an industrial scale extrusion line. The outcome of this research helps better understanding of the melt solidification process and its effect on application related properties in a way that was never presented before

Non-Isothermal Crystallisation Kinetics of Carbon Black- Graphene-Based Multimodal-Polyethylene Nanocomposites

The effect of carbon black (CB) and microwave-induced plasma graphene (g) on the crystallisation kinetics of the multimodal high-density polyethylene was studied under non-isothermal conditions. The non-isothermal crystallisation behaviour of the multimodal-high-density polyethylene (HDPE), containing up to 5 wt.% graphene, was compared with that of neat multimodal-HDPE and its carbon black based nanocomposites. The results suggested that the non-isothermal crystallisation behaviour of polyethylene (PE)-g nanocomposites relied significantly on both the graphene content and the cooling rate. The addition of graphene caused a change in the mechanism of the nucleation and the crystal growth of the multimodal-HDPE, while carbon black was shown to have little effect. Combined Avrami and Ozawa equations were shown to be effective in describing the non-isothermal crystallisation behaviour of the neat multimodal-HDPE and its nanocomposites. The mean activation energy barrier (ΔE), required for the transportation of the molecular chains from the melt state to the growing crystal surface, gradually diminished as the graphene content increased, which is attributable to the nucleating agent effect of graphene platelets. On the contrary, the synergistic effect resulting from the PE-CB nanocomposite decreased the ΔE of the neat multimodal-HDPE significantly at the lowest carbon black content

Interstitial space between cells in the left and right lobes of rat brains exposed to 900, 1800 and 2100 MHz radiofrequency radiation

AbstractThe head is the body part that is most exposed to radiofrequency radiation (RFR) during a mobile phone conversation. Therefore, it can be expected that brain cells will be positively or negatively affected by this physical agent. The purpose of this study was to investigate the effects of 900, 1800 and 2100 MHz on the interstitial space between cells in the right and left lobes of the brain. The study was carried out on 28 Wistar Albino rats, which were divided randomly into four groups (n: 7): sham control, 900 MHz, 1800 MHz and 2100 MHz exposure groups. The rats in the exposure groups were subjected to RFR for 3 h/day for one month. At the end of the last exposure, brains were immediately removed and prepared for electron microscopic examination. We determined the interstitial space (µm) between brain cells in the left and right lobes separately and compared them statistically. The results indicated that all three frequencies used in this study increased the interstitial space between cells in both brain lobes. The maximum effective frequencies were 1800 MHz for the right lobe and 2100 MHz for the left lobe. In conclusion, we observed that the RFR used in this study enhanced the interstitial space between cells in both lobes of the brain. Further studies are needed to confirm the results of this study, which we think will open different horizons

Correction: Ahmad, I.A., et al. Non-Isothermal Crystallisation Kinetics of Carbon Black-Graphene-Based Multimodal-Polyethylene Nanocomposites. Nanomaterials, 2019, 9, 100

In the published paper [1], there was a typo error mistake in Equation (5), which was supposed to be expressed as “ log Z t + n log t = log K T − m log Φ ” instead of “log Zt + n log t = log KT − ml” [...

Multifunctional characteristics of 3D printed polymer nanocomposites under monotonic and cyclic compression

No abstract available