Residual stress measurement and microstructural characterization of thick beryllium films

Beryllium films are synthesized by a magnetron sputtering technique incorporating in-situ residual stress measurement. Monitoring the stress evolution in real time provides quantitative through-thickness information on the effects of various processing parameters, including sputtering gas pressure and substrate biasing. Specimens produced over a wide range of stress states are characterized via transmission and scanning electron microscopy, and atomic force microscopy, in order to correlate the stress data with microstructure. A columnar grain structure is observed for all specimens, and surface morphology is found to be strongly dependent on processing conditions. Analytical models of stress generation are reviewed and discussed in terms of the observed microstructure

Gallium incorporation into phosphate based glasses: bulk and thin film properties

The osteogenic ions Ca2+, P5+, Mg2+, and antimicrobial ion Ga3+ were homogenously dispersed into a 1.45 mum thick phosphate glass coating by plasma assisted sputtering onto CP grade titanium. The objective was to deliver therapeutic ions in orthopedic/dental implants such as hip prosthesis or dental screws. The hardness 4.7 GPa and elastic modulus 69.7 GPa, of the coating were comparable to plasma sprayed hydroxyapatite/dental enamel, whilst superseding femoral cortical bone. To investigate the manufacturing challenge of translation from a target to vapour condensed coating, structural/compositional properties of the target (P51MQ) were compared to the coating (P40PVD) and a melt-quenched equivalent (P40MQ). Following condensation from P51MQ to P40PVD, P2O5 content reduced from 48.9 to 40.5 mol%. This depolymerisation and reduction in the P-O-P bridging oxygen content as determined by 31P-NMR, FTIR and Raman spectroscopy techniques was attributed to a decrease in the P2O5 network former and increases in alkali/alkali-earth cations. P40PVD appeared denser (3.47 vs. 2.70 g cm-3) and more polymerised than it’s compositionally equivalent P40MQ, showing that structure/ mechanical properties were affected by manufacturing route

Mechanics of indentation of plastically graded materials - II: Experiments on nanocrystalline alloys with grain size gradients

A systematic study of depth-sensing indentation was performed on nanocrystalline (nc) Ni-W alloys specially synthesized with controlled unidirectional gradients in plastic properties. A yield strength gradient and a roughly constant Young's modulus were achieved in the nc alloys, using electrodeposition techniques. The force vs. displacement response from instrumented indentation experiments matched very well with that predicted from the analysis of Part I of this paper. The experiments also revealed that the pile-up of the graded alloy around the indenter is noticeably higher than that for the two homogeneous reference alloys that constitute the bounding conditions for the graded material. These trends are also consistent with the predictions of the indentation analysis. (c) 2007 Elsevier Ltd. All rights reserved.N

Thick beryllium coatings by magnetron sputtering

Thick (>150 {micro}m) beryllium coatings are studied as an ablator material of interest for fusion fuel capsules for the National Ignition Facility (NIF). As an added complication, the coatings are deposited on mm-scale spherical substrates, as opposed to flats. DC magnetron sputtering is used because of the relative controllability of the processing temperature and energy of the deposits. We used ultra small angle x-ray spectroscopy (USAXS) to characterize the void fraction and distribution along the spherical surface. We investigated the void structure using a combination focused ion beam (FIB) and scanning electron microscope (SEM), along with transmission electron microscopy (TEM). Our results show a few volume percent of voids and a typical void diameter of less than two hundred nanometers. Understanding how the stresses in the deposited material develop with thickness is important so that we can minimize film cracking and delamination. To that end, an in-situ multiple optical beam stress sensor (MOSS) was used to measure the stress behavior of thick Beryllium coatings on flat substrates as the material was being deposited. We will show how the film stress saturates with thickness and changes with pressure

A Drosophila model of dominant inclusion body myopathy type 3 shows diminished myosin kinetics that reduce muscle power and yield myofibrillar defects

Individuals with inclusion body myopathy type 3 (IBM3) display congenital joint contractures with early-onset muscle weakness that becomes more severe in adulthood. The disease arises from an autosomal dominant point mutation causing an E706K substitution in myosin heavy chain type IIa. We have previously expressed the corresponding myosin mutation (E701K) in homozygous Drosophila indirect flight muscles and recapitulated the myofibrillar degeneration and inclusion bodies observed in the human disease. We have also found that purified E701K myosin has dramatically reduced actin-sliding velocity and ATPase levels. Since IBM3 is a dominant condition, we now examine the disease state in heterozygote Drosophila in order to gain a mechanistic understanding of E701K pathogenicity. Myosin ATPase activities in heterozygotes suggest that approximately equimolar levels of myosin accumulate from each allele. In vitro actin sliding velocity rates for myosin isolated from the heterozygotes were lower than the control, but higher than for the pure mutant isoform. Although sarcomeric ultrastructure was nearly wild type in young adults, mechanical analysis of skinned indirect flight muscle fibers revealed a 59% decrease in maximum oscillatory power generation and an approximately 20% reduction in the frequency at which maximum power was produced. Rate constant analyses suggest a decrease in the rate of myosin attachment to actin, with myosin spending decreased time in the strongly bound state. These mechanical alterations result in a one-third decrease in wing beat frequency and marginal flight ability. With aging, muscle ultrastructure and function progressively declined. Aged myofibrils showed Z-line streaming, consistent with the human heterozygote phenotype. Based upon the mechanical studies, we hypothesize that the mutation decreases the probability of the power stroke occurring and/or alters the degree of movement of the myosin lever arm, resulting in decreased in vitro motility, reduced muscle power output and focal myofibrillar disorganization similar to that seen in individuals with IBM3

Grain boundary segregation in Al–Mn electrodeposits prepared from ionic liquid

Among the various preparation methods for nanocrystalline alloys, ionic liquid electrodeposition at low temperature is of interest for its scalability and efficiency. To achieve nanostructures with stabilized structures, it is desirable to directly deposit alloys in which the grain boundaries are decorated with a segregated alloying element. Here a combination of atom-probe tomography and aberration-corrected scanning transmission electron microscopy are used to confirm that in Al–Mn nanocrystalline alloys deposited from an ionic liquid, Mn is slightly segregated at grain boundaries in the as-deposited condition. The apparent heat of grain boundary segregation is calculated to lie between 1100 and 1500 J mol[superscript −1], which aligns reasonably well with a value calculated using a Miedema-based segregation model, and which is also in line with a more refined CALPHAD-type estimation if it is assumed that the Al–Mn deposits are not fully equilibrated at the deposition temperature.United States. Army Research Office. Institute for Soldier Nanotechnologies (contract W911NF-13-D-0001)National Science Foundation (U.S.). (Award No. ECS-0335765)United States. Office of Naval Research. Multidisciplinary University Research Initiative (Grant Number N00014-11-0678