3D Magnetic Analysis of the CMS Magnet

The CMS magnetic system consists of a super-conducting solenoid coil, 12.5 m long and 6 m free bore diameter, and of an iron flux-return yoke, which includes the central barrel, two end-caps and the ferromagnetic parts of the hadronic forward calorimeter. The magnetic flux density in the center of the solenoid is 4 T. To carry out the magnetic analysis of the CMS magnetic system, several 3D models were developed to perform magnetic field and force calculations using the Vector Fields code TOSCA. The analysis includes a study of the general field behavior, the calculation of the forces on the coil generated by small axial, radial displacements and angular tilts, the calculation of the forces on the ferromagnetic parts, the calculation of the fringe field outside the magnetic system, and a study of the field level in the chimneys for the current leads and the cryogenic lines. A procedure to reconstruct the field inside a cylindrical volume starting from the values of the magnetic flux density on the cylinder surface is considered. Special TOSCA-GEANT interface tools have being developed to input the calculated magnetic field into the detector simulation package.Comment: 4 pages, 6 figures, 1 equation, 14 reference

The CMS conductor

The Compact Muon Solenoid (CMS) is one of the experiments, which are being designed in the framework of the Large Hadron Collider (LHC) project at CERN, the design field of the CMS magnet is 4 T, the magnetic length is 13 m and the aperture is 6 m. This high magnetic field is achieved by means of a 4 layer, 5 modules superconducting coil. The coil is wound from an Al-stabilized Rutherford type conductor. The nominal current of the magnet is 20 kA at 4.5 K. In the CMS coil the structural function is ensured, unlike in other existing Al-stabilized thin solenoids, both by the Al-alloy reinforced conductor and the external former. In this paper the retained manufacturing process of the 50-km long reinforced conductor is described. In general the Rutherford type cable is surrounded by high purity aluminium in a continuous co-extrusion process to produce the Insert. Thereafter the reinforcement is joined by Electron Beam Welding to the pure Al of the insert, before being machined to the final dimensions. During the manufacture the bond quality between the Rutherford cable and the high purity aluminium as well as the quality of the EB welding are continuously controlled by a novel ultrasonic phased array system. The dimensions of the insert and the final conductor are measured by laser micrometer. (8 refs)

Shear test of glass reinforced composite materials at 4.2 K

Finite element analysis of the 4-T, 12.5-m long, 6-m-bore diameter superconducting solenoid for the CMS experiment at LHC shows that the insulation system is subjected mainly to shear forces during magnet operation at 4.5 K. This paper describes the development of a test procedure to evaluate shear properties of the glass reinforced composite material at 4.2 K. The calculation supporting the new specimen shape and the relation between coil and specimen Finite Element Analysis (FEA) are presented. As an application, this-test procedure is used to compare three different surface treatments of the conductor: solvent cleaning, sand blasting and anodic oxidation. Results from these tests are reported. Values up to 110 MPa at 4.2 K have been obtained for the CMS foreseen insulation material, the conductor being treated by anodic oxidation. (5 refs)

Mechanical characterization and assessment of the CMS conductor

The Compact Muon Solenoid (CMS) is one of the experiments which are being designed in the framework of the Large Hadron Collider (LHC) project at CERN. The design field of the CMS magnet is 4 T, the magnetic length is 12.5m and the free aperture is 6 m in diameter. This is achieved with a 4 layer and 5 module superconducting Al stabilized coil, resulting into 20 lengths of conductor of 2.5 km each, energized at a nominal current of 20 kA at 4.5 K. One of the unique features of this thin solenoid is an Al-stabilized conductor reinforced by an Al-alloy. An extensive characterization of mechanical properties at room temperature and 4.2 K has been carried out in order to define the most appropriate alloy and temper for the reinforcement. The effect of the coil curing cycle on the alloy properties has been taken into account. This paper summarizes the main results of these tests. (7 refs)

Final design of the CMS solenoid cold mass

The 4 T, 12.5 m long, 6 m bore diameter superconducting solenoid for the CMS (Compact Muon Solenoid) experiment at LHC will be the largest and the most powerful superconducting solenoid ever built. Part of the CMS design is based on that of previous large superconducting solenoids-the use of a high purity aluminium stabilized conductor, a compact impregnated winding with indirect cooling and quench back protection process. However, the dimensions and the performances of this solenoid have imposed solutions which are more than extrapolations of the previous ones : the use of a mechanically reinforced conductor and a five module winding, each module being made of four layers, internally wound. This design, which is now frozen, relies on numerous magnetic, mechanical and thermal calculations, on various experimental tests (characterization of structural and insulating materials, electrical joints...) and specific mock-ups. Two pre-industrialization programs, concerning the conductor and the winding process have also been carried out with industrial partners to support the foreseen solutions. Both the final design and the experimental results obtained to validate this design are presented in this paper. (10 refs)