Multiwire submerged arc welding of steel structures

The assembly of large structures made out of thick steel plates requires a welding process by which multiple wires can be used simultaneously. To reproduce these industrial processes in a research environment, OCAS has invested in a multiwire submerged arc welding (SAW) setup. In this multiwire setup, up to five wires in tandem configuration can be used. The objective of this master thesis is to establish a deeper knowledge of process parameters used to weld steel plates in a thickness range of 12,7 up to 25 mm, by means of the submerged arc welding process. Based on literature, a test matrix is composed in which the number of wires, the plate thickness and other weld parameters are the variables. In addition, a specific plate preparation for each plate thickness is derived from the literature. The preformed weld trails will be evaluated on weld bead geometry and metallographic properties. There is further experimental examination required, which will result in the revising of the matrix

Failure behaviour of a tumble dryer

A tumble dryer is a rotating heated vessel used to fulfil a poly-condensation process of PETgranules. This step is very crucial in the entire production process of polymer fibres. System failure, causing production loss, cannot be afforded. Unfortunately, since a couple of years, the reactors suffer from severe cracking at weld details. To find the root cause(s) of this problem a detailed study of the vessel construction, the loads induced during the production process and the cracking has been performed. Hereby the influencing parameters and their importance could be determined. Based on this study it is put forward that fatigue, due to the exceptional translation of the granules in the vessel, is responsible for the cracking of the tumble dryer. Two main loading modes and corresponding crack locations could be determined: a cyclic changing torque causes the cracks on the outside of the vessel while the dynamic play of the moving granules around the heating elements is responsible for the cracks at the inside the tumble dryer. The root cause of the cracking problem has been determined but the actual mechanism causing the cracks, still needs to be quantified

Multi-wire submerged arc welding: a study of secondary process parameters

The goal of this thesis is to investigate the effect of secondary process parameters on the geometry of the weld bead in multi-wire submerged arc welding. Bead-on-plate welding experiments will be conducted using 3, 4 and 5 wires. The parameters being varied will be the wire stick out, the angles of the torches and the spacing in between. Primary process parameters like voltage, current and welding speed will be kept constant. Penetration, bead width and height, percentage dilution, HAZ, weld penetration shape factor and weld reinforcement shape factor will be measured and evaluated. Fewer experiments will be needed because of the use of a design of experiments approach, namely a fractional factorial design. This will allow to determine the significance of each single parameter and their mutual interaction with respect to weld bead shape

Electron Probe Micro-Analysis and Laser Microprobe Mass Analysis of Material Leached from a Limestone Cathedral

Electron probe X-ray micro-analysis (EPXMA) and Laser microprobe mass analysis (LAMMA), were applied to characterize the leachate of sandy limestones of a Belgian cathedral. Individual suspended particles, found in water that was sprayed over the cathedral walls ( 1 each ate water ), were sized and analyzed by automated EPXMA-analysis, and classified with hierarchical cluster methods. LAMMA was used to gather more information about particles, present in the solution, as well as in suspension. It was found that the leachate from black walls, had a high sulphate concentration and a large variety of particles in suspension, with different morphology and composition, with silicates as most abundant group. The leachate from white walls is characterized by a predominant Ca-rich suspension, with both original and recrystallized calcite particles, and by a much lower sulphate-ion concentration in the solution. LAMMA-analysis revealed that the organic group of the EPXMA-analysis, consists mostly of carbon-containing fly-ash particles. Hence, in general, it could be concluded that walls which are not subject to direct rainfall are generally covered with a gypsum crust, that turns black due to adhesion of soil dust and fly-ash particles, while white walls become thinner due to rainwater erosion of weathering products and original stone components

Nutrients and micronutrients at risk during renal replacement therapy: a scoping review.

Malnutrition is frequent in patients with acute kidney injury. Nutrient clearance during renal replacement therapy (RRT) potentially contributes to this complication. Although losses of amino acid, trace elements and vitamins have been described, there is no clear guidance regarding the role of micronutrient supplementation. A scoping review was conducted with the aim to review the existing literature on micronutrients status during RRT: 35 publications including data on effluent losses and blood concentrations were considered relevant and analysed. For completeness, we also included data on amino acids. Among trace elements, negative balances have been shown for copper and selenium: low blood levels seem to indicate potential deficiency. Smaller size water soluble vitamins were found in the effluent, but not larger size liposoluble vitamins. Low blood values were frequently reported for thiamine, folate and vitamin C, as well as for carnitine. All amino acids were detectable in effluent fluid. Duration of RRT was associated with decreasing blood values. Losses of several micronutrients and amino acids associated with low blood levels represent a real risk of deficiency for vitamins B1 and C, copper and selenium: they should be monitored in prolonged RRT. Further Research is urgently required as the data are insufficient to generate strong conclusions and prescription recommendations for clinical practice