Stress-dependent magnetic flux leakage: finite element modelling simulations versus experiments

Assessing the effect of defect induced stresses on magnetic flux leakage (MFL) signals is a complicated task due to nonlinear magnetomechanical coupling. To facilitate the analysis, a multi-physics finite elemental simulation model is proposed based on magnetomechanical theory. The model works by quasi-statically computing the stress distribution in the specimen, which is then inherited to solve the nonlinear magnetic problem dynamically. The converged solution allows identification and extraction of the MFL signal induced by the defect along the sensor scanning line. Experiments are conducted on an AISI 1045 steel specimen, i.e. a dog-bone shaped rod with a cylindrical square-notch defect. The experiments confirm the validity of the proposed model that predicted a linear dependency of the peak-to-peak amplitude of the normalized MFL signal on applied stress. Besides identifying the effect of stress on the induced MFL signal, the proposed model is also suitable for solving the inverse problem of sizing the defects when stress is involved

Modelling guided waves in anisotropic plates using the Legendre polynomial method

A numerical method to compute phase dispersion curve in unidirectional laminate is described. The basic feature of the proposed method is the expansion of fields quantities in single layer on different polynomial bases. The Legendre polynomial method avoid to solve the transcendental dispersion equation of guided wave. Guided waves that have very close propagation constants are calculated with great accuracy. Numerical solution of dispersion relation are calculated for guided waves propagation in orthotropic unidirectional fiber composites. The validation of the polynomial approach is depicted by a comparison between the associated solution and those obtained using Transfer matrix method

Modelling guided waves in anisotropic plates using the Legendre polynomial method

A numerical method to compute phase dispersion curve in unidirectional laminate is described. The basic feature of the proposed method is the expansion of fields quantities in single layer on different polynomial bases. The Legendre polynomial method avoid to solve the transcendental dispersion equation of guided wave. Guided waves that have very close propagation constants are calculated with great accuracy. Numerical solution of dispersion relation are calculated for guided waves propagation in orthotropic unidirectional fiber composites. The validation of the polynomial approach is depicted by a comparison between the associated solution and those obtained using Transfer matrix method

Calculation of displacements in a half-space from a linear array based on analytical solutions of transient wave

In this paper, we propose a theoretical calculation method for the displacements of transient wave excited by a linear array coupled to an elastic solid with a longitudinal wave couplant. Firstly, the vertical and horizontal displacements excited by a vertical line source are solved based on exact and analytical solutions of transient elastic waves induced by a line source normally acting on an elastic half-space. Secondly, in this case, the displacements from a linear array can be determined by the superposition of the solutions of a number of discrete line forces mentioned above. All the theoretical results are compared to the finite element simulation results. The theoretical results are consistent with finite element simulation data. Therefore, the calculation method can save a lot of computing time. This paper provides a fast and accurate calculation method of transient wave displacements in a half-space generated by a linear array. The calculation method can be used to explore the sound field characteristics of a linear array transducer in the future

Development of a Flexible Broadband Rayleigh Waves Comb Transducer with Nonequidistant Comb Interval for Defect Detection of Thick-Walled Pipelines

It is necessary to develop a transducer that can quickly detect the inner and outer wall defects of thick-walled pipes, in order to ensure the safety of such pipes. In this paper, a flexible broadband Rayleigh-waves comb transducer based on PZT (lead zirconate titanate) for defect detection of thick-walled pipes is studied. The multiple resonant coupling theory is used to expand the transducer broadband and the FEA (Finite Element Analysis) method is used to optimize transducer array element parameters. Optimization results show that the best array element parameters of the transducer are when the transducer array element length is 30 mm, the thickness is 1.2 mm, the width of one end of is 1.5 mm, and the other end is 3 mm. Based on the optimization results, such a transducer was fabricated and its performance was tested. The test results were consistent with the finite-element simulation results, and the −3 dB bandwidth of the transducer reached 417 kHz. Transducer directivity test results show that the Θ−3dB beam width was equal to 10 °, to meet the defect detection requirements. Finally, defects of thick-walled pipes were detected using the transducer. The results showed that the transducer could detect the inner and outer wall defects of thick-walled pipes within the bandwidth

Calculation of displacements in a half-space from a linear array based on analytical solutions of transient wave

In this paper, we propose a theoretical calculation method for the displacements of transient wave excited by a linear array coupled to an elastic solid with a longitudinal wave couplant. Firstly, the vertical and horizontal displacements excited by a vertical line source are solved based on exact and analytical solutions of transient elastic waves induced by a line source normally acting on an elastic half-space. Secondly, in this case, the displacements from a linear array can be determined by the superposition of the solutions of a number of discrete line forces mentioned above. All the theoretical results are compared to the finite element simulation results. The theoretical results are consistent with finite element simulation data. Therefore, the calculation method can save a lot of computing time. This paper provides a fast and accurate calculation method of transient wave displacements in a half-space generated by a linear array. The calculation method can be used to explore the sound field characteristics of a linear array transducer in the future

Characterization of Elastic and Plastic Behaviors in Steel Plate Based on Eddy Current Technique Using a Portable Impedance Analyzer

A portable impedance analyzer (PIA) was developed based on a TiePie-HS3 device to provide the comparable impedance measurement accuracy of the Agilent 4294a impedance analyzer in the frequency range of 0~250 kHz. Then the PIA was applied to monitor the tensile stress-induced variation of the eddy current sensor’s impedance in a medium-carbon steel sample. A model of equivalent magnetic field induced by the elastic stress and the number of pinning sites indicated that the inductance of the eddy current loop firstly increased with the increase in the tensile stress and then decreased at the yield point of the material. The experimental results testified that the variation of impedance amplitude, the variation of phase angle, and the shift of two featured frequencies demonstrated opposite variation trends before and after the yield point, as predicated by the model. A new parameter, which combined the impedance variation information of the selected two frequencies, was found to exhibit nearly monotonous dependency on the tensile stress in elastic and plastic stages. The new parameter together with the developed portable impedance analyzer provided the solution to identify the elastic and plastic behaviors in ferromagnetic materials in practical applications with an eddy current technique

Lamb Waves Propagation Characteristics in Functionally Graded Sandwich Plates

Functionally graded materials (FGM) have received extensive attention in recent years due to their excellent mechanical properties. In this research, the theoretical process of calculating the propagation characteristics of Lamb waves in FGM sandwich plates is deduced by combining the FGM volume fraction curve and Legendre polynomial series expansion method. In this proposed method, the FGM plate does not have to be sliced into multiple layers. Numerical results are given in detail, and the Lamb wave dispersion curves are extracted. For comparison, the Lamb wave dispersion curve of the sliced layer model for the FGM sandwich plate is obtained by the global matrix method. Meanwhile, the FGM sandwich plate was subjected to finite element simulation, also based on the layered-plate model. The acoustic characteristics detection experiment was performed by simulation through a defocusing measurement. Thus, the Lamb wave dispersion curves were obtained by V(f, z) analysis. Finally, the influence of the change in the gradient function on the Lamb wave dispersion curves will be discussed