FE analysis of cruciform welded joints considering different mechanical properties for base material, heat affected zone and weld metal

The aim of this scientific work was to investigate the behaviour of cruciform welded joints under static loading using a full-field technique: Digital Image Correlation. The material curves, relative to different zones (base material, heat affected zone, weld), were obtained by hardness measurements, which were done by means of a fully automated hardness scanner with high resolution. This innovative technique, based on the UCI method, allowed to identify the different zones and to assess their different mechanical properties, which were considered in the finite element model. Finally the finite element model was validated experimentally, comparing the results with the measurements obtained using the Digital Image Correlation technique

Fatigue assessment of Ti-6Al-4V titanium alloy laser welded joints in absence of filler material by means of full-field techniques

The aim of this research activity was to study the fatigue behavior of laser welded joints of titanium alloy, in which the welding was performed using a laser source and in the absence of filler material, by means of unconventional full field techniques: Digital Image Correlation (DIC), and Infrared Thermography (IRT). The DIC technique allowed evaluating the strain gradients around the welded zone. The IRT technique allowed analyzing the thermal evolution of the welded surface during all the fatigue tests. The fatigue limit estimated using the Thermographic Method corresponds with good approximation to the value obtained from the experimental fatigue tests. The obtained results provided useful information for the development of methods and models to predict the fatigue behavior of welded T-joints in titanium alloy

On the Compression Instability during Static and Low-Cycle Fatigue Loadings of AA 5083 Welded Joints: Full-Field and Numerical Analyses

The aim of this scientific work was to evaluate the compression instability effects during static and low-cycle fatigue loadings of AA 5083 welded joints, commonly used in marine structures. Low-cycle fatigue assessment in marine structures is of utmost importance since high levels of plastic deformation can arise in the proximity of high-stress concentration areas. Displacement ratios equal to minus one and zero were used to perform experimental low-cycle fatigue tests. The tests were monitored by means of the Digital Image Correlation technique in order to detect the strain patterns, with particular attention paid to stress concentration areas, indicating that a specimen tends to buckle during high compression loads, for tests with a displacement ratio of minus one. The tests at displacement ratios equal to −1 showed a lowering of the strain–life curve revealing a considerable effect on compression instability. A nonlinear finite element modelling procedure, depending only on hardness measurements, was developed. The hardness measurements were used in order to assess the distinct mechanical properties of the different zones that were included in the finite element model. The finite element model results were compared to the data achieved by means of the digital image correlation technique, demonstrating that hardness measurements can help predict the low-cycle fatigue behaviour of welded joints and consider compression instability phenomena

Review of Fatigue Assessment Approaches for Welded Marine Joints and Structures

Welded joints are widely used in many sectors and represent the main joining technique also in the marine industry. The welded joints are sites of high stress concentrations and are subject to severe conditions for the marine environment. The design of marine welded joints has to consider the effects from wave loads, ship motions and loading/unloading operations and corrosion effects. The aim of this scientific work is to discuss about the state of the art of the standards and the approaches for predicting the fatigue life of welded joints used for the marine industry. Several approaches are examined in order to provide an overview and highlight the advantages and limitations of each method. Furthermore, recent advances in welding of dissimilar metals and autonomous welding are considered

Bio-Based Adhesives for Wooden Boatbuilding

The aim of the present investigation was to assess the behaviour of strip-planked parts by comparing wooden specimens glued using two different bio-based adhesives with wooden specimens glued using a conventional epoxy resin generally used in boatbuilding. Experimental tests in accordance with UNI EN standards were performed in order to evaluate mechanical properties such as tensile strength, shear strength, elastic modulus and shear modulus. In addition, compression shear tests were performed in order to assess the shear modulus of the adhesives. The obtained results demonstrate that the mechanical properties of the investigated bio-based adhesives are comparable to, and sometimes better than, the conventional epoxy resin. Moreover, the experimental results give useful information for the design of wooden boats when the strip-planking process is used. Furthermore, a new procedure to assess the shear modulus of elasticity and shear strength, using the application of compression loadings, was proposed. The results were compared to standard lap-joint tests and showed even lower dispersion. Consequently, the testing procedure proposed by the authors is valid to assess shear properties under compression loading, and it can be applied in most laboratories since it involves the use of common testing devices

Bio-Based Adhesives for Wooden Boatbuilding

The aim of the present investigation was to assess the behaviour of strip-planked parts by comparing wooden specimens glued using two different bio-based adhesives with wooden specimens glued using a conventional epoxy resin generally used in boatbuilding. Experimental tests in accordance with UNI EN standards were performed in order to evaluate mechanical properties such as tensile strength, shear strength, elastic modulus and shear modulus. In addition, compression shear tests were performed in order to assess the shear modulus of the adhesives. The obtained results demonstrate that the mechanical properties of the investigated bio-based adhesives are comparable to, and sometimes better than, the conventional epoxy resin. Moreover, the experimental results give useful information for the design of wooden boats when the strip-planking process is used. Furthermore, a new procedure to assess the shear modulus of elasticity and shear strength, using the application of compression loadings, was proposed. The results were compared to standard lap-joint tests and showed even lower dispersion. Consequently, the testing procedure proposed by the authors is valid to assess shear properties under compression loading, and it can be applied in most laboratories since it involves the use of common testing devices

Mechanical Behaviour of Strip-Planked Wood for Boatbuilding

The strip-planking technique, which is based on the use of glued- laminated wood, is characterized by many interesting features for wood boatbuilding. The main advantages offered are an easier construction process along with a better exploitation of the mechanical properties of the materials. In order to investigate the response of a particular glued-laminated wooden panel (made by Douglas fir longitudinal strip planks combined with thinner Mahogany veneers at \ub1 45\ub0), which is quite common for boat construction, a series of experimental tests has been carried out. In the analyzed laminated structure, the Douglas fir strips are the inner layer and give the shape of the hull, whereas the outer Mahogany veneers, in addition to contributing to the overall strength of the structure, give water-tightness to the hull. The results of the tests performed on different specimens are presented in the paper. Specifically, in accordance with the guidelines of the UNI EN standards, bending tests on glued-laminated wooden panels have been carried out. Moreover, tensile and compression tests on specimens made only by Douglas fir strips at 0\ub0 or by Mahogany veneers at \ub1 45\ub0 have also been performed. The aim of this study is to find a reliable approach for the structural boat design, using laminated-wood panels with different layers, and strip-planking technique

Static and Fatigue Full-Scale Tests on a Lightweight Ship Balcony Overhang with Al/Fe Structural Transition Joints

Combination of lightweight and sustainable marine structures represents a crucial step to accomplish weight reduction and improve structural response. A key point when considering the reliability of innovative structural solutions, which should not be neglected, is represented by large-scale experimental investigations and not only by small-scale specimen analysis. The present research activity deals with the experimental assessment of a lightweight ship balcony overhang, which incorporates an aluminium honeycomb sandwich structure and Al/Fe structural transition joints obtained by means of the explosion welding technique. The ship balcony overhang was formerly designed with the aim of proposing the replacement of ordinary marine structures with green and lightweight options. Experimental investigations of a large-scale structure were performed to validate the design procedure and to evaluate the feasibility of the proposed solution. Large-scale bending tests of the ship balcony overhang were performed considering representative configurations of severe loading conditions. The experimental analysis allowed the evaluation of the structure’s strength, stiffness and failure modes. Comparisons with analogous structures reported in the literature were performed with the aim of assessing the benefits and drawbacks of the proposed lightweight structure. Fatigue tests were also performed in order to evaluate the hardening and the hysteresis loops. The collapse modes of the structure were investigated using X-ray radiography. The structural transition joints have experienced no cracks during the static and fatigue tests. The results clearly indicated that the proposed solution can be integrated in new and existing ships, even if made of steel, as the Al/Fe structural transition joints produced by explosion welding can be used to connect the ship structure to the Al honeycomb balcony. The systematic analysis of the experimental results gave valuable data to enhance the design methodology of such structures

Experimental and numerical analysis of fillet-welded joints under low-cycle fatigue loading by means of full-field techniques

The welded structures used in the naval field are generally subjected to fluctuating stress over time. In some structural welded details, due to changing loading conditions, significant elastic-plastic deformation can arise, which may lead to the failure of the structure after a relatively low number of cycles. The aim of this scientific work was to investigate the behavior of welded T-joints under low-cycle fatigue using full-field techniques: digital image correlation and infrared thermography. Low-cycle fatigue tests were carried out on welded “small-scale” specimens with the aim of obtaining loading and boundary conditions similar to those that occur in “large-scale” components in their real operating conditions. A nonlinear finite element analysis was also performed. The material curves, relative to different zones (base material, heat-affected zone, weld), were obtained by hardness measurements, which were done by means of a fully automated hardness scanner with high resolution. This innovative technique, based on the ultrasonic contact impedance method, allowed to identify the different zones (base material, heat-affected zone, weld metal) and to assess their cyclic curves, which were considered in the finite element model. Finally, the finite element model was validated experimentally comparing the results with the measurements obtained using the digital image correlation technique. The applied procedure allows providing useful information to the development of models for the prediction of fracture and fatigue behavior of the welded joints under the low-cycle fatigue loading

Predicting the Macroscopic Shear Strength of Tightened-Bonded Joints from the Intrinsic High-Pressure Properties of Anaerobic Adhesives

This scientific study aims to validate the applicability of a micromechanical model for predicting the static shear strength of hybrid interfaces that are pressure-reinforced and bonded with anaerobic adhesives. To identify the parameters for the micromechanical model, a systematic experimental test plan involving high-strength steel butt specimens bonded with anaerobic adhesive in a finite thickness was performed. The experimental investigation was based on torque tests, which provided the shear strength of two anaerobic adhesives subjected to different values of contact pressure, ranging from 0 up to 1000 MPa. Based on the intrinsic high-pressure properties of the finite-layer adhesives, the formerly developed micromechanical model of hybrid interfaces satisfactorily predicted the macroscopic strength of tightened-bonded joints taken from the literature