Phase errors in high line density CGH used for aspheric testing : beyond scalar approximation

One common way to measure asphere and freeform surfaces is the interferometric Null test, where a computer generated hologram (CGH) is placed in the object path of the interferometer. If undetected phase errors are present in the CGH, the measurement will show systematic errors. Therefore the absolute phase of this element has to be known. This phase is often calculated using scalar diffraction theory. In this paper we discuss the limitations of this theory for the prediction of the absolute phase generated by different implementations of CGH. Furthermore, for regions where scalar approximation is no longer valid, rigorous simulations are performed to identify phase sensitive structure parameters and evaluate fabrication tolerances for typical gratings

Lens aberration compensation in interference microscopy

Emergence of products that feature functional surfaces with complex geometries, such as freeform optics in consumer electronics and augmented reality and virtual reality, requires high-accuracy non-contact surface measurement. However, large discrepancies are often observed between the measurement results of optical methods and contact stylus methods, especially for complex surfaces. For interference microscopy, such as coherence scanning interferometry, the three-dimensional surface transfer function provides information about the instrument spatial frequency passband and about lens aberrations that can result in measurement errors. Characterisation and phase inversion of the instrument’s three-dimensional surface transfer function yields an inverse filter that can be applied directly to the three-dimensional fringe data. The inverse filtering is shown to reduce measurement errors without using any data processing or requiring any a priori knowledge of the surface. We present an experimental verification of the characterisation and correction process for measurements of several freeform surfaces and an additive manufactured surface. Corrected coherence scanning interferometry measurements agree with traceable contact stylus measurements to the order of 10 nm

Injection molding of encapsulated diffractive optical elements

Microstructuring techniques, such as laser direct writing, enable the integration of microstructures into conventional polymer lens systems and may be used to generate advanced functionality. Hybrid polymer lenses combining multiple functions such as diffraction and refraction in a single component become possible. In this paper, a process chain to enable encapsulated and aligned optical systems with advanced functionality in a cost-efficient way is presented. Within a surface diameter of 30 mm, diffractive optical microstructures are integrated in an optical system based on two conventional polymer lenses. To ensure precise alignment between the lens surfaces and the microstructure, resist-coated ultra-precision-turned brass substrates are structured via laser direct writing, and the resulting master structures with a height of less than 0.002 mm are replicated into metallic nickel plates via electroforming. The functionality of the lens system is demonstrated through the production of a zero refractive element. This approach provides a cost-efficient and highly accurate method for producing complicated optical systems with integrated alignment and advanced functionality.Federal Ministry of Economic Affairs and Climate ActionGerman Research Foundation (DFG

Traceable reference full metrology chain for innovative aspheric and freeform optical surfaces accurate at the nanometer level

The design of innovative reference aspheric and freeform optical elements was investigated with the aim of calibration and verification of ultra-high accurate measurement systems. The verification is dedicated to form error analysis of aspherical and freeform optical surfaces based on minimum zone fitting. Two thermo-invariant material measures were designed, manufactured using a magnetorheological finishing process and selected for the evaluation of a number of ultra-high-precision measurement machines. All collected data sets were analysed using the implemented robust reference minimum zone (Hybrid Trust Region) fitting algorithm to extract the values of form error. Agreement among the results of several partners was observed, which demonstrates the establishment of a traceable reference full metrology chain for aspherical and freeform optical surfaces with small amplitudes

Complex illumination system for fast interferometric measurements

Freeform metrology is an enabling technology for today’s research and advanced manufacturing. The Tilted Wave Interferometer is a full field measurement system for fast and flexible measurements. It is based on an off-axis illumination scheme based on a microlens array. In this contribution, we present a novel illumination system for the tilted wave interferometer, that allows to reduce the measurement time by a factor of four using parallelization based on wavelength multiplexing. Here we present a design solution that utilizes the flexibility of 3D-printing. The microlenses are realized as multi-order diffractive optical elements, providing a high efficiency compared to colorfilter based realizations. To boost the light efficiency of the novel illumination system further, a field lens functionality is added to the system by adding individual micro-prisms to each microlens. The system is manufactured by the use of grayscale two-photon polymerisation

High-power single-stage single-crystal Yb:YAG fiber amplifier for radially polarized ultrashort laser pulses

International audienceWe report on a single-stage high-power amplification of a radially polarized mode-locked laser beam in a single-crystal fiber (SCF) amplifier. The seed beam was amplified by a factor of 5.0 to an average output power of 66.3 W. The pulse duration of the amplified pulses was measured to be 909 fs at a repetition rate of 40.7 MHz, corresponding to a pulse energy of 1.63 \upmuJ and a resulting pulse peak power of 1.58 MW. The output beam showed a very high quality of the doughnut-shaped intensity distribution and furthermore a high radial polarization purity