Biochar-Swine Manure Impact on Soil Nutrients and Carbon Under Controlled Leaching Experiment Using a Midwestern Mollisols

Biochar application to the soil can improve soil quality and nutrient leaching loss from swine manure adapted soils. Our working hypothesis was that the biochar-incubated with manure could be a better soil amendment than conventional manure application. The manure-biochar application to the soil would decrease nutrient leaching from manure and increase plant-available nutrients. The study objectives were to 1) assess the physicochemical properties of the manure-biochar mixture after lab incubation and 2) evaluate the impact of biochar-treated swine manure on soil total C, N, and other major and minor nutrients in comparison to conventional manure application to soil. Three biochars 1) neutral pH red-oak (RO), 2) highly alkaline autothermal corn (Zea mays) stover (HAP), and 3) mild acidic Fe-treated autothermal corn stover (HAPE) were incubated with swine manure for a month. The biochar-manure mixture was applied in triplicate to soil columns with an application rate determined by the P2O5-P content in manure or manure-biochar mixtures after the incubation. The ammonium (NH4+), nitrate (NO3‒), and reactive P concentrations in soil column leachates were recorded for eight leaching events. Soil properties and plant-available nutrients were compared between treatments and control manure and soil. Manure-(HAP&HAPE) biochar treatments significantly increased soil organic matter (OM), and all biochar-manure mixture increased (numerically) soil total C, N, and improved soil bulk density. Concentrations of NH4+ and NO3‒ significantly increased in MHAPE column leachates during this 4-week study and the KCl-extractable NH4+ and NO3‒ in the soil at the end of the experiment. A significant reduction in soil Mehlich3 Cu was also observed for the manure-HAPE mixture compared with the manure control. The manure-red oak biochar significantly increased the soil Mn availability than other manure-biochar treatments or manure control. Overall, the manure-biochar incubation enabled biochar to stabilize the C and several nutrients from manure. The subsequent manure-biochar mixture application to soil improved soil quality and plant nutrient availability compared to conventional manure application. This proof-of-the-concept study suggests that biochars could be used to solve both environmental and agronomic challenges and further improve the sustainability of animal and crop production agriculture

Mitigation of Odor and Gaseous Emissions from Swine Barn with UV-A and UV-C Photocatalysis

UV-A (ca. 365 nm wavelength, a.k.a. ‘black light’) photocatalysis has been investigated to comprehensively mitigate odor and selected air pollutants in the livestock environment. This study was conducted to confirm the performance of UV-A photocatalysis on the swine farm. The objectives of this research were to (1) scale-up of the UV-A photocatalysis treatment, (2) evaluate the mitigation of odorous gases from swine slurry pit, (3) test different UV sources, (4) evaluate the effect of particulate matter (PM) and (5) conduct preliminary economic analyses. We tested UV-A photocatalysis at a mobile laboratory-scale capable of treating ~0.2–0.8 m3·s−1 of barn exhaust air. The targeted gaseous emissions of barn exhaust air were significantly mitigated (p \u3c 0.05) up to 40% reduction of measured odor; 63%, 44%, 32%, 40%, 66% and 49% reduction of dimethyl disulfide, isobutyric acid, butanoic acid, p-cresol, indole and skatole, respectively; 40% reduction of H2S; 100% reduction of O3; and 13% reduction of N2O. The PM mitigation effect was not significant. Formaldehyde levels did not change, and a 21% generation of CO2 was observed. The percent reduction of targeted gases decreased as the airborne PM increased. Simultaneous chemical and sensory analysis confirmed that UV-A treatment changed the overall nuisance odor character of swine barn emissions into weaker manure odor with ‘toothpaste and ‘mint’ notes. The smell of benzoic acid generated in UV-A treatment was likely one of the compounds responsible for the less-offensive overall odor character of the UV-treated emissions. Results are needed to inform the design of a farm-scale trial, where the interior barn walls can be treated with the photocatalyst

Evaluation of TiO2 Based Photocatalytic Treatment of Odor and Gaseous Emissions from Swine Manure with UV-A and UV-C

It is essential to mitigate gaseous emissions that result from poultry and livestock production to increase industry sustainability. Odorous volatile organic compounds (VOCs), ammonia (NH3), hydrogen sulfide (H2S), and greenhouse gases (GHGs) have detrimental effects on the quality of life in rural communities, the environment, and climate. This study’s objective was to evaluate the photocatalytic UV treatment of gaseous emissions of odor, odorous VOCs, NH3, and other gases (GHGs, O3—sometimes considered as by-products of UV treatment) from stored swine manure on a pilot-scale. The manure emissions were treated in fast-moving air using a mobile lab equipped with UV-A and UV-C lights and TiO2-based photocatalyst. Treated gas airflow (0.25–0.76 m3∙s−1) simulates output from a small ventilation fan in a barn. Through controlling the light intensity and airflow, UV dose was tested for techno-economic analyses. The treatment effectiveness depended on the UV dose and wavelength. Under UV-A (367 nm) photocatalysis, the percent reduction of targeted gases was up to (i) 63% of odor, (ii) 51%, 51%, 53%, 67%, and 32% of acetic acid, propanoic acid, butanoic acid, p-cresol, and indole, respectively, (iii) 14% of nitrous oxide (N2O), (iv) 100% of O3, and 26% generation of CO2. Under UV-C (185 + 254 nm) photocatalysis, the percent reductions of target gases were up to (i) 54% and 47% for p-cresol and indole, respectively, (ii) 25% of N2O, (iii) 71% of CH4, and 46% and 139% generation of CO2 and O3, respectively. The results proved that the UV technology was sufficiently effective in treating odorous gases, and the mobile lab was ready for farm-scale trials. The UV technology can be considered for the scaled-up treatment of emissions and air quality improvement inside livestock barns. Results from this study are needed to inform the experimental design for future on-farm research with UV-A and UV-C

Can Biochar Save Lives? The Impact of Surficial Biochar Treatment on Acute H2S and NH3 Emissions During Swine Manure Agitation Before Pump-out

Hydrogen sulfide and ammonia are always a concern in the livestock industries, especially when farmers try to clear their manure storage pits. Agitation of manure can cause dangerously high concentrations of harmful agents such as H2S and NH3 to be emitted into the air. Biochar has the ability to sorb these gases. We hypothesized that applying biochar on top of manure can create an effective barrier to protect farmers and animals from exposure to NH3 and H2S. In this study, two kinds of biochar were tested, highly alkaline, and porous (HAP, pH 9.2) biochar made from corn stover and red oak biochar (RO, pH 7.5). Two scenarios of (6 mm) 0.25” and (12 mm) 0.5” thick layers of biochar treatments were topically applied to the manure and tested on a pilot-scale setup, simulating a deep pit storage. Each setup experienced 3-min of agitation using a transfer pump, and measurements of the concentrations of NH3 and H2S were taken in real-time and measured until the concentration stabilized after the sharp increase in concentration due to agitation. The results were compared with the control in the following 3 situations: 1. The maximum (peak) flux 2. Total emission from the start of agitation until the concentration stabilized, and 3. The total emission during the 3 min of agitation. For NH3, 0.5” HAP biochar treatment significantly (p\u3c0.05) reduced maximum flux by 63.3%, overall total emission by 70%, and total emissions during the 3-min agitation by 85.2%; 0.25” HAP biochar treatment significantly (p\u3c0.05) reduced maximum flux by 75.7%, overall, total emission by 74.5%, and total emissions during the 3-min agitation by 77.8%. 0.5” RO biochar treatment significantly reduced max by 8.8%, overall total emission by 52.9%, and total emission during 3-min agitation by 56.8%; 0.25” RO biochar treatment significantly reduced max by 61.3%, overall total emission by 86.1%, and total emission during 3-min agitation by 62.7%. For H2S, 0.5” HAP biochar treatment reduced the max by 42.5% (p=0.125), overall total emission by 17.9% (p=0.290), and significantly reduced the total emission during 3-min agitation by 70.4%; 0.25” HAP treatment reduced max by 60.6% (p=0.058), and significantly reduced overall and 3-min agitation’s total emission by 64.4% and 66.6%, respectively. 0.5” RO biochar treatment reduce the max flux by 23.6% (p=0.145), and significantly reduced overall and 3-min total emission by 39.3% and 62.4%, respectively; 0.25” RO treatment significantly reduced the max flux by 63%, overall total emission by 84.7%, and total emission during 3-min agitation by 67.4%

The Impact of Surficial Biochar Treatment on Acute H2S Emissions during Swine Manure Agitation before Pump-Out: Proof-of-the-Concept

Acute releases of hydrogen sulfide (H2S) are of serious concern in agriculture, especially when farmers agitate manure to empty storage pits before land application. Agitation can cause the release of dangerously high H2S concentrations, resulting in human and animal fatalities. To date, there is no proven technology to mitigate these short-term releases of toxic gas from manure. In our previous research, we have shown that biochar, a highly porous carbonaceous material, can float on manure and mitigate gaseous emissions over extended periods (days–weeks). In this research, we aim to test the hypothesis that biochar can mitigate H2S emissions over short periods (minutes–hours) during and shortly after manure agitation. The objective was to conduct proof-of-the-concept experiments simulating the treatment of agitated manure. Two biochars, highly alkaline and porous (HAP, pH 9.2) made from corn stover and red oak (RO, pH 7.5), were tested. Three scenarios (setups): Control (no biochar), 6 mm, and 12 mm thick layers of biochar were surficially-applied to the manure. Each setup experienced 3 min of manure agitation. Real-time concentrations of H2S were measured immediately before, during, and after agitation until the concentration returned to the initial state. The results were compared with those of the Control using the following three metrics: (1) the maximum (peak) flux, (2) total emission from the start of agitation until the concentration stabilized, and (3) the total emission during the 3 min of agitation. The Gompertz’s model for determination of the cumulative H2S emission kinetics was developed. Here, 12 mm HAP biochar treatment reduced the peak (1) by 42.5% (p = 0.125), reduced overall total emission (2) by 17.9% (p = 0.290), and significantly reduced the total emission during 3 min agitation (3) by 70.4%. Further, 6 mm HAP treatment reduced the peak (1) by 60.6%, and significantly reduced overall (2) and 3 min agitation’s (3) total emission by 64.4% and 66.6%, respectively. Moreover, 12 mm RO biochar treatment reduced the peak (1) by 23.6%, and significantly reduced overall (2) and 3 min total (3) emission by 39.3% and 62.4%, respectively. Finally, 6 mm RO treatment significantly reduced the peak (1) by 63%, overall total emission (2) by 84.7%, and total emission during 3 min agitation (3) by 67.4%. Biochar treatments have the potential to reduce the risk of inhalation exposure to H2S. Both 6 and 12 mm biochar treatments reduced the peak H2S concentrations below the General Industrial Peak Limit (OSHA PEL, 50 ppm). The 6 mm biochar treatments reduced the H2S concentrations below the General Industry Ceiling Limit (OSHA PEL, 20 ppm). Research scaling up to larger manure volumes and longer agitation is warranted

The Impact of Biochar Treatment on H2S and NH3 Emissions During Manure Agitation prior to Pump-Out

Hydrogen sulfide and ammonia are always a concern in the livestock industries, especially when farmers try to clear their manure storage pits. Agitation of manure can cause dangerously high concentrations of harmful agents such as H2S and NH3 to be emitted into the air. Biochar can absorb these gases. We hypothesized that applying biochar on top of manure can create an effective barrier to protect farmers and animals from exposure to NH3 and H2S. In this study, one kind of biochar was tested, highly alkaline, and porous (HAP, pH 9.2) biochar made from corn stover. Two scenarios of (6 mm) 0.25” and (12 mm) 0.5” thick layers of biochar treatments were topically applied to the manure and tested on a pilot-scale setup, simulating a deep pit storage. Each setup experienced 3-min of agitation using a transfer pump, and measurements of the concentrations of NH3 and H2S were taken in real-time and measured until the concentration stabilized after the sharp increase in concentration due to agitation. The results were compared with the control in the following 3 situations: 1. The maximum (peak) flux 2. Total emission from the start of agitation until the concentration stabilized, and 3. The total emission during the 3 min of agitation. For NH3, 0.5” HAP biochar treatment significantly (p\u3c0.05) reduced maximum flux by 63.3%, overall total emission by 70%, and total emissions during the 3-min agitation by 85.2%; 0.25” HAP biochar treatment significantly (p\u3c0.05) reduced maximum flux by 75.7%, overall, total emission by 74.5%, and total emissions during the 3-min agitation by 77.8%. For H2S, 0.5” HAP biochar treatment reduced the max by 42.5% (p=0.125), overall total emission by 17.9% (p=0.290), and significantly reduced the total emission during 3-min agitation by 70.4%; 0.25” HAP treatment reduced max by 60.6% (p=0.058), and significantly reduced overall and 3-min agitation‘s total emission by 64.4% and 66.6%, respectively

Pilot-Scale Testing of UV-A Light Treatment for Mitigation of NH3, H2S, GHGs, VOCs, Odor, and O3 Inside the Poultry Barn

Poultry farmers are producing eggs, meat, and feathers with increased efficiency and lower carbon footprint. Technologies to address concerns about the indoor air quality inside barns and the gaseous emissions from farms to the atmosphere continue to be among industry priorities. We have been developing and scaling up a UV air treatment that has the potential to reduce odor and other gases on the farm scale. In our recent laboratory-scale study, the use of UV-A (a less toxic ultraviolet light, a.k.a. “black light”) and a special TiO2-based photocatalyst reduced concentrations of several important air pollutants (NH3, CO2, N2O, O3) without impact on H2S and CH4. Therefore, the objectives of this research were to (1) scale up the UV treatment to pilot scale, (2) evaluate the mitigation of odor and odorous volatile organic compounds (VOCs), and (3) complete preliminary economic analyses. A pilot-scale experiment was conducted under commercial poultry barn conditions to evaluate photocatalyst coatings on surfaces subjected to UV light under field conditions. In this study, the reactor was constructed to support interchangeable wall panels and installed on a poultry farm. The effects of a photocatalyst\u27s presence (photocatalysis and photolysis), UV intensity (LED and fluorescent), and treatment time were studied in the pilot-scale experiments inside a poultry barn. The results of the pilot-scale experiments were consistent with the laboratory-scale one: the percent reduction under photocatalysis was generally higher than photolysis. In addition, the percent reduction of target gases at a high light intensity and long treatment time was higher. The percent reduction of NH3 was 5–9%. There was no impact on H2S, CH4, and CO2 under any experimental conditions. N2O and O3 concentrations were reduced at 6–12% and 87–100% by both photolysis and photocatalysis. In addition, concentrations of several VOCs responsible for livestock odor were reduced from 26 to 62% and increased with treatment time and light intensity. The odor was reduced by 18%. Photolysis treatment reduced concentrations of N2O, VOCs, and O3, only. The initial economic analysis has shown that LEDs are more efficient than fluorescent lights. Further scale-up and research at farm scale are warranted

Effects of UV-A Light Treatment on Ammonia, Hydrogen Sulfide, Greenhouse Gases, and Ozone in Simulated Poultry Barn Conditions

Gaseous emissions, a side effect of livestock and poultry production, need to be mitigated to improve sustainability. Emissions of ammonia (NH3), hydrogen sulfide (H2S), greenhouse gases (GHGs), and odorous volatile organic compounds (VOCs) have a detrimental effect on the environment, climate, and quality of life in rural communities. We are building on previous research to bring advanced oxidation technologies from the lab to the farm. To date, we have shown that ultraviolet A (UV-A) has the potential to mitigate selected odorous gases and GHGs in the context of swine production. Much less research on emissions mitigation has been conducted in the context of poultry production. Thus, the study objective was to investigate whether the UV-A can mitigate NH3, H2S, GHGs, and O3 in the simulated poultry barn environment. The effects of several variables were tested: the presence of photocatalyst, relative humidity, treatment time, and dust accumulation under two different light intensities (facilitated with fluorescent and light-emitting diode, LED, lamps). The results provide evidence that photocatalysis with TiO2 coating and UV-A light can reduce gas concentrations of NH3, CO2, N2O, and O3, without a significant effect on H2S and CH4. The particular % reduction depends on the presence of photocatalysts, relative humidity (RH), light type (intensity), treatment time, and dust accumulation on the photocatalyst surface. In the case of NH3, the reduction varied from 2.6–18.7% and was affected by RH and light intensity. The % reduction of NH3 was the highest at 12% RH and increased with treatment time and light intensity. The % reduction of NH3 decreased with the accumulation of poultry dust. The % reduction for H2S had no statistical difference under any experimental conditions. The proposed treatment of NH3 and H2S was evaluated for a potential impact on important ambient air quality parameters, the possibility of simultaneously mitigating or generating GHGs. There was no statistically significant change in CH4 concentrations under any experimental conditions. CO2 was reduced at 3.8%–4.4%. N2O and O3 concentrations were reduced by both direct photolysis and photocatalysis, with the latter having greater % reductions. As much as 6.9–12.2% of the statistically-significant mitigation of N2O was observed. The % reduction for O3 ranged from 12.4–48.4%. The results warrant scaling up to a pilot-scale where the technology could be evaluated with economic analyses

Effects of UV-A Light Treatment on Ammonia in Lab-Scale

Gaseous emissions, a side effect of livestock and poultry production, need to be mitigated to improve sustainability. Emissions of odorous gases like ammonia (NH3) have a detrimental effect on the environment. We are building on previous research to bring advanced oxidation technologies from the lab to the farm. To date, we have shown that ultraviolet A (UV-A) has the potential to mitigate selected odorous gases in the swine production. Much less research on emissions mitigation has been conducted in the poultry production. Thus, the study objective was to investigate whether the UV-A can mitigate NH3 that is a surrogate gas for the odor in the simulated poultry barn environment. The effects of several variables were tested on a lab-scale: the presence of photocatalyst, relative humidity, treatment time, and dust accumulation under two different light intensities (fluorescent and light-emitting diode, LED). The results provide evidence that photocatalysis with TiO2 coating and UV-A light can reduce NH3 concentration. The particular % reduction depends on the presence of photocatalysts, relative humidity (RH), light type (intensity), treatment time, and dust accumulation on the photocatalyst surface. The mitigation of NH3 varied from 2.6–18.7% and was affected by RH and light intensity. The % reduction of NH3 was the highest at 12% RH and increased with treatment time and light intensity. The % reduction of NH3 decreased with the accumulation of poultry dust. The results warrant scaling up to a pilot-scale where the technology could be evaluated with economic analyses. This conference paper is a shorter version of the peer-reviewed journal paper

Mitigation of Acute Ammonia Emissions With Biochar During Swine Manure Agitation Before Pump-Out: Proof-of-the-Concept

Ammonia (NH3) emissions from animal agriculture can cause eutrophication of water ecosystems and are precursors to secondary particulate matter (PM2.5). NH3 emissions from stored swine manure represent nutrient loss affecting the fertilizing value of manure. The short-term emission bursts occur when farmers agitate manure before emptying storage and fertilizing fields. There is no proven technology to mitigate gaseous emissions during agitation, while the hazards of acute releases (e.g., H2S) are well-known. Biochar mitigates NH3 emissions from manure over the long-term. The objective of this research was to evaluate the mitigation of acute NH3 emissions during/after agitation. Two biochars, highly alkaline and porous (HAP from corn stover) and red oak (RO), were tested. The 6 and 12 mm-thick layers of biochar powder were surficial applied followed by 3 min agitation. NH3 concentrations were measured before/during/after agitation. Mitigation was assessed by comparing: (i) the maximum (peak) flux, (ii) total emission (from agitation start till NH3 concentration returned to the before-agitation), and (iii) the total emissions during agitation. The 12 mm HAP significantly (p \u3c 0.05) reduced (i–iii) by 63, 70, and 85%, respectively. The 6 mm HAP significantly reduced (i–iii) by 76, 75, and 78%, respectively. The 12 mm RO significantly reduced (i–iii) by 9, 53, and 57%, respectively. The 6 mm RO significantly reduced (i–iii) by 61, 86, and 63%, respectively. The NH3 emission kinetics model confirmed that a 6 mm dose was just as effective as the larger dose. More research is needed to optimize and scale-up mitigating emissions and retention of nutrients in manure with biochar