Flash Spark Plasma Sintering (FSPS) of Pure ZrB2

Export Date: 19 August 2014 CODEN: JACTA Correspondence Address: Reece, M.J.; School of Engineering and Material Science, Queen Mary University of London, London E1 4NS, United Kingdom; email: [email protected] Funding Details: EP/K008749/1, EPSRC, European Commission Funding Details: FP7 2007-2013, EC, European Commission References: Cologna, M., Rashkova, B., Raj, R., Flash Sintering of Nanograin Zirconia in <5 s at 850°C (2010) J. Am. Ceram. Soc., 93 (11), pp. 3556-3559; Downs, J.A., Sglavo, V.M., Electric Field Assisted Sintering of Cubic Zirconia at 390°C (2013) J. Am. Ceram. Soc., 96 (5), pp. 1342-1344; Muccillo, R., Muccillo, E.N.S., An Experimental Setup for Shrinkage Evaluation during Electric Field-Assisted Flash Sintering: Application to Yttria-Stabilized Zirconia (2013) J. Eur. Ceram. Soc., 33 (3), pp. 515-520; Muccillo, R., Muccillo, E.N.S., Electric Field-Assisted Flash Sintering of Tin Dioxide (2014) J. Eur. Ceram. Soc., 34 (4), pp. 915-923; Jha, S.K., Raj, R., The Effect of Electric Field on Sintering and Electrical Conductivity of Titania (2014) J. Am. Ceram. Soc., 97 (2), pp. 527-534; Zapata-Solvas, E., Bonilla, S., Wilshaw, P.R., Todd, R.I., Preliminary Investigation of Flash Sintering of SiC (2013) J. Eur. Ceram. Soc., 33 (1314), pp. 2811-2816; Grasso, S., Sakka, Y., Rendtorff, N., Hu, C., Maizza, G., Borodianska, H., Vasylkiv, O., Modeling of the Temperature Distribution of flash sintered Zirconia (2011) Nippon Seramikkusu Kyokai Gakujutsu Ronbunshi/J. Ceram. Soc. Jpn., 119 (1386), pp. 144-146; Park, J., Chen, I.W., In Situ Thermometry Measuring Temperature Flashes Exceeding 1,700°C in 8 mol% Y2O3-Stablized Zirconia under Constant-Voltage Heating (2013) J. Am. Ceram. Soc., 96 (3), pp. 697-700; Zapata-Solvas, E., Jayaseelan, D.D., Lin, H.T., Brown, P., Lee, W.E., Mechanical Properties of ZrB2- and HfB2-Based Ultra-High Temperature Ceramics Fabricated by Spark Plasma Sintering (2013) J. Eur. Ceram. Soc., 33 (7), pp. 1373-1386; Grasso, S., Sakka, Y., Maizza, G., Electric Current Activated/Assisted Sintering (ECAS): A Review of Patents 1906-2008 (2009) Sci. Technol. Adv. Mater., 10 (5), p. 053001; Mallik, M., Kailath, A.J., Ray, K.K., Mitra, R., Electrical and Thermophysical Properties of ZrB2 and HfB 2 Based Composites (2012) J. Eur. Ceram. Soc., 32 (10), pp. 2545-2555; Steil, M.C., Marinha, D., Aman, Y., Gomes, J.R.C., Kleitz, M., From Conventional Ac Flash-Sintering of YSZ to Hyper-Flash and Double Flash (2013) J. Eur. Ceram. Soc., 33 (11), pp. 2093-2101; Ortiz, A.L., Zamora, V., Rodríguez-Rojas, F., A Study of the Oxidation of ZrB2 Powders during High-Energy Ball-Milling in Air (2012) Ceram. Int., 38 (4), pp. 2857-2863; Porwal, H., Tatarko, P., Grasso, S., Hu, C., Boccaccini, A.R., Dlouhý, I., Reece, M., Toughened and Machinable Glass Matrix Composites Reinforced with Graphene and Graphene-Oxide Nano Platelets (2013) Sci. Technol. Adv. Mater., 14, p. 055007 Pure ZrB2 powder was Flash sintered in an SPS furnace (FSPS). The samples were densified up to 95.0% in 35 s under an applied pressure of 16 MPa. Compared to Conventional SPS (CSPS), the newly developed FSPS technique resulted in an unprecedented energy and time savings of about 95% and 98% respectively. ZrB2 monoliths obtained by CSPS and FSPS were compared with respect to microstructures, densification behavior, and grain growth. The developed methodology might find application to a wide range of highly conductive ceramics as such refractory borides and carbides. © 2014 The American Ceramic Society.Export Date: 19 August 2014 CODEN: JACTA Correspondence Address: Reece, M.J.; School of Engineering and Material Science, Queen Mary University of London, London E1 4NS, United Kingdom; email: [email protected] Funding Details: EP/K008749/1, EPSRC, European Commission Funding Details: FP7 2007-2013, EC, European Commission References: Cologna, M., Rashkova, B., Raj, R., Flash Sintering of Nanograin Zirconia in <5 s at 850°C (2010) J. Am. Ceram. Soc., 93 (11), pp. 3556-3559; Downs, J.A., Sglavo, V.M., Electric Field Assisted Sintering of Cubic Zirconia at 390°C (2013) J. Am. Ceram. Soc., 96 (5), pp. 1342-1344; Muccillo, R., Muccillo, E.N.S., An Experimental Setup for Shrinkage Evaluation during Electric Field-Assisted Flash Sintering: Application to Yttria-Stabilized Zirconia (2013) J. Eur. Ceram. Soc., 33 (3), pp. 515-520; Muccillo, R., Muccillo, E.N.S., Electric Field-Assisted Flash Sintering of Tin Dioxide (2014) J. Eur. Ceram. Soc., 34 (4), pp. 915-923; Jha, S.K., Raj, R., The Effect of Electric Field on Sintering and Electrical Conductivity of Titania (2014) J. Am. Ceram. Soc., 97 (2), pp. 527-534; Zapata-Solvas, E., Bonilla, S., Wilshaw, P.R., Todd, R.I., Preliminary Investigation of Flash Sintering of SiC (2013) J. Eur. Ceram. Soc., 33 (1314), pp. 2811-2816; Grasso, S., Sakka, Y., Rendtorff, N., Hu, C., Maizza, G., Borodianska, H., Vasylkiv, O., Modeling of the Temperature Distribution of flash sintered Zirconia (2011) Nippon Seramikkusu Kyokai Gakujutsu Ronbunshi/J. Ceram. Soc. Jpn., 119 (1386), pp. 144-146; Park, J., Chen, I.W., In Situ Thermometry Measuring Temperature Flashes Exceeding 1,700°C in 8 mol% Y2O3-Stablized Zirconia under Constant-Voltage Heating (2013) J. Am. Ceram. Soc., 96 (3), pp. 697-700; Zapata-Solvas, E., Jayaseelan, D.D., Lin, H.T., Brown, P., Lee, W.E., Mechanical Properties of ZrB2- and HfB2-Based Ultra-High Temperature Ceramics Fabricated by Spark Plasma Sintering (2013) J. Eur. Ceram. Soc., 33 (7), pp. 1373-1386; Grasso, S., Sakka, Y., Maizza, G., Electric Current Activated/Assisted Sintering (ECAS): A Review of Patents 1906-2008 (2009) Sci. Technol. Adv. Mater., 10 (5), p. 053001; Mallik, M., Kailath, A.J., Ray, K.K., Mitra, R., Electrical and Thermophysical Properties of ZrB2 and HfB 2 Based Composites (2012) J. Eur. Ceram. Soc., 32 (10), pp. 2545-2555; Steil, M.C., Marinha, D., Aman, Y., Gomes, J.R.C., Kleitz, M., From Conventional Ac Flash-Sintering of YSZ to Hyper-Flash and Double Flash (2013) J. Eur. Ceram. Soc., 33 (11), pp. 2093-2101; Ortiz, A.L., Zamora, V., Rodríguez-Rojas, F., A Study of the Oxidation of ZrB2 Powders during High-Energy Ball-Milling in Air (2012) Ceram. Int., 38 (4), pp. 2857-2863; Porwal, H., Tatarko, P., Grasso, S., Hu, C., Boccaccini, A.R., Dlouhý, I., Reece, M., Toughened and Machinable Glass Matrix Composites Reinforced with Graphene and Graphene-Oxide Nano Platelets (2013) Sci. Technol. Adv. Mater., 14, p. 055007 Pure ZrB2 powder was Flash sintered in an SPS furnace (FSPS). The samples were densified up to 95.0% in 35 s under an applied pressure of 16 MPa. Compared to Conventional SPS (CSPS), the newly developed FSPS technique resulted in an unprecedented energy and time savings of about 95% and 98% respectively. ZrB2 monoliths obtained by CSPS and FSPS were compared with respect to microstructures, densification behavior, and grain growth. The developed methodology might find application to a wide range of highly conductive ceramics as such refractory borides and carbides. © 2014 The American Ceramic Society.S.G. was supported by EPSRC (EP/K008749/1, XMat). T.S. was supported by EC FP7 2007-2013 (ADMACOM). O.C. was supported by CONACYT (Consejo Nacional de Ciencia y Tecnología, México)

Investigating the highest melting temperature materials : a laser melting study of the TaC-HfC system

TaC, HfC and their solid solutions are promising candidate materials for thermal protection structures in hypersonic vehicles because of their very high melting temperatures (\u3e4000 K) among other properties.  The melting temperatures of slightly hypostoichiometric TaC, HfC and three solid solution compositions (Ta1−xHfxC, with x = 0.8, 0.5 and 0.2) have long been identified as the highest known. In the current  research, they were reassessed, for the first time in the last fifty years, using a laser heating technique.  They were found to melt in the range of 4041–4232 K, with HfC having the highest and TaC the lowest.  Spectral radiance of the hot samples was measured in situ, showing that the optical emissivity of these compounds plays a fundamental role in their heat balance. Independently, the results show that the melting point for HfC0.98, (4232 ± 84) K, is the highest recorded for any compound studied until now