Comparative Study of Radiative Heating Techniques for Fast Processing of Functional Coatings for Sustainable Energy Applications

This study assesses the use of short wavelength radiative heating techniques such as near infrared, intense pulse light and ultraviolet heating for processing coatings in energy applications. Concentrating on the importance of investigating different radiative wavelengths to advance these technologies as scalable processes via reduced heating times. It illustrates the mechanisms by which these techniques can transform thin film materials: sintering, binder removal, drying and chemical reactions. It focuses on successful research applications and the methods used to apply these radiative mechanisms in solar energy, battery storage and fuel cells, whilst considering the materials suitable for such intentions. The purpose of this paper is to highlight to academics as well as industrialists some of the potential advantages and applications of radiative heating technologies

Near Infrared Radiation as a Rapid Heating Technique for TiO2Films on Glass Mounted Dye-Sensitized Solar Cells

Near infrared radiation (NIR) has been used to enable the sintering of TiO2 films on fluorine-doped tin oxide (FTO) glass in 12.5 s. The 9 µm thick TiO2 films were constructed into working electrodes for dye-sensitized solar cells (DSCs) achieving similar photovoltaic performance to TiO2 films prepared by heating for 30 min in a convection oven. The ability of the FTO glass to heat upon 12.5 s exposure of NIR radiation was measured using an IR camera and demonstrated a peak temperature of 680°C; glass without the 600 nm FTO layer reached 350°C under identical conditions. In a typical DSC heating step, a TiO2 based paste is heated until the polymeric binder is removed leaving a mesoporous film. The weight loss associated with this step, as measured using thermogravimetric analysis, has been used to assess the efficacy of the FTO glass to heat sufficiently. Heat induced interparticle connectivity in the TiO2 film has also been assessed using optoelectronic transient measurements that can identify electron lifetime through the TiO2 film. An NIR treated device produced in 12.5 seconds shows comparable binder removal, electron lifetime, and efficiency to a device manufactured over 30 minutes in a conventional oven

Effect of TiO2 Photoanode Porosity on Dye Diffusion Kinetics and Performance of Standard Dye-Sensitized Solar Cells

Low-cost water-based P25-TiO2 pastes were formulated and used to produce porous TiO2 films in application to the fabrication of dye-sensitized solar cells. The structural properties of the films were characterized using a variety of techniques such as stylus profilometry, FEG-SEM imaging, BET surface area, and BJH pore size analyses. These were compared to films produced from a commercial paste, DSL 18 NR-AO (Dyesol). The major difference was in the fraction of macroporosity: 23% of the total pore volume for films produced with the commercial material and 67–73% for the P25-TiO2 films owing to the vast difference in dispersion and size distribution of the particles in the two types of pastes. The macroporosity was found to have a dramatic effect on the dye diffusion kinetics measured using in situ UV-Vis reflectance spectroscopy. The sensitization of P25-based films was much faster for heavily macroporous P25-TiO2 films (>90% saturation at 15–35 mins) than for their commercial analogue (>90% saturation at 110 mins). DSC devices built with optimized P25-TiO2 photoanodes showed better performance at short dye immersion time (30 mins and 1 hr) due to faster percolation of the dye molecules through the film

Exploring the Infiltration Features of Perovskite within Mesoporous Carbon Stack Solar Cells Using Broad Beam Ion Milling

Carbon perovskite solar cells (C-PSCs) are a popular photovoltaic technology currently undergoing extensive development on the global research scene. Whilst their record efficiency now rivals that of silicon PV in small-scale devices, C-PSCs still require considerable development to progress to a commercial-scale product. This study is the first of its kind to use broad beam ion milling for C-PSCs. It investigates how the carbon ink, usually optimised for maximum sheet conductivity, impacts the infiltration of the perovskite into the active layers, which in turn impacts the performance of the cells. Through the use of secondary electron microscopy with energy-dispersive X-ray spectroscopy, infiltration defects were revealed relating to carbon flake orientation. The cross sections imaged showed between a 2% and 100% inactive area within the C-PSCs due to this carbon blocking effect. The impact of these defects on the performance of solar cells is considerable, and by better understanding these defects devices can be improved for mass manufacture

Mass Manufactured Glass Substrates Incorporating Prefabricated Electron Transport Layers for Perovskite Solar Cells

A commercially available glass substrate which incorporates both a fluorine‐doped tin oxide and compact TiO2 layer deposited through chemical vapor deposition that is commonly used in “solar control products,” is presented. The substrate, known commercially as Pilkington Eclipse Advantage, is designed for use as an infrared radiation control product and this is the first known instance of it being employed and extensively characterized for use as a mass manufactured n‐type contact in perovskite solar cells. Using this substrate with no additional compact TiO2 layer, perovskite solar cells with PCEs of up to 15.9% are achieved. These devices are superior in performance to those where the compact TiO2 is deposited via spray pyrolysis. The reproducibility and large scale manufacturing base already established with this substrate represents significant potential for solving the problem of upscaling a uniform and pinhole free n‐type compact TiO2 blocking layer

Scribing Method for Carbon Perovskite Solar Modules

The fully printable carbon triple-mesoscopic perovskite solar cell (C-PSC) has already demonstrated good efficiency and long-term stability, opening the possibility of lab-to-fab transition. Modules based on C-PSC architecture have been reported and, at present, are achieved through the accurate registration of each of the patterned layers using screen-printing. Modules based on this approach were reported with geometric fill factor (g-FF) as high as 70%. Another approach to create the interconnects, the so-called scribing method, was reported to achieve more than 90% g-FF for architectures based on evaporated metal contacts, i.e., without a carbon counter electrode. Here, for the first time, we adopt the scribing method to selectively remove materials within a C-PSC. This approach allowed a deep and selective scribe to open an aperture from the transparent electrode through all the layers, including the blocking layer, enabling a direct contact between the electrodes in the interconnects. In this work, a systematic study of the interconnection area between cells is discussed, showing the key role of the FTO/carbon contact. Furthermore, a module on 10 × 10 cm2 substrate with the optimised design showing efficiency over 10% is also demonstrated

Molecular Engineering Using an Anthanthrone Dye for Low-Cost Hole Transport Materials: A Strategy for Dopant-Free, High-Efficiency, and Stable Perovskite Solar Cells

In this report, highly efficient and humidity-resistant perovskite solar cells (PSCs) using two new small molecule hole transporting materials (HTM) made from a cost-effective precursor anthanthrone (ANT) dye, namely, 4,10-bis(1,2-dihydroacenaphthylen-5-yl)-6,12-bis(octyloxy)-6,12-dihydronaphtho[7,8,1,2,3-nopqr]tetraphene (ACE-ANT-ACE) and 4,4′-(6,12-bis(octyloxy)-6,12-dihydronaphtho[7,8,1,2,3-nopqr]tetraphene-4,10-diyl)bis(N,N-bis(4-methoxyphenyl)aniline) (TPA-ANT-TPA) are presented. The newly developed HTMs are systematically compared with the conventional 2,2′,7,7′-tetrakis(N,N′-di-p-methoxyphenylamino)-9,9′-spirbiuorene (Spiro-OMeTAD). ACE-ANT-ACE and TPA-ANT-TPA are used as a dopant-free HTM in mesoscopic TiO2/CH3NH3PbI3/HTM solid-state PSCs, and the performance as well as stability are compared with Spiro-OMeTAD-based PSCs. After extensive optimization of the metal oxide scaffold and device processing conditions, dopant-free novel TPA-ANT-TPA HTM-based PSC devices achieve a maximum power conversion efficiency (PCE) of 17.5% with negligible hysteresis. An impressive current of 21 mA cm−2 is also confirmed from photocurrent density with a higher fill factor of 0.79. The obtained PCE of 17.5% utilizing TPA-ANT-TPA is higher performance than the devices prepared using doped Spiro-OMeTAD (16.8%) as hole transport layer at 1 sun condition. It is found that doping of LiTFSI salt increases hygroscopic characteristics in Spiro-OMeTAD; this leads to the fast degradation of solar cells. While, solar cells prepared using undoped TPA-ANT-TPA show dewetting and improved stability. Additionally, the new HTMs form a fully homogeneous and completely covering thin film on the surface of the active light absorbing perovskite layers that acts as a protective coating for underlying perovskite films. This breakthrough paves the way for development of new inexpensive, more stable, and highly efficient ANT core based lower cost HTMs for cost-effective, conventional, and printable PSCs