8 research outputs found

    Single Layer Broadband Anti-Reflective Coatings for Plastic Substrates Produced by Full Wafer and Roll-to-Roll Step-and-Flash Nano-Imprint Lithography

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    Anti-reflective coatings (ARCs) are used to lower the reflection of light on the surface of a substrate. Here, we demonstrate that the two main drawbacks of moth eye-structured ARCs—i.e., the lack of suitable coating materials and a process for large area, high volume applications—can be largely eliminated, paving the way for cost-efficient and large-scale production of durable moth eye-structured ARCs on polymer substrates. We prepared moth eye coatings on polymethylmethacrylate (PMMA) and polycarbonate using wafer-by-wafer step-and-flash nano-imprint lithography (NIL). The reduction in reflection in the visible field achieved with these coatings was 3.5% and 4.0%, respectively. The adhesion of the coating to both substrates was good. The moth eye coating on PMMA demonstrated good performance in three prototypical accelerated ageing tests. The pencil hardness of the moth eye coatings on both substrates was <4B, which is less than required for most applications and needs further optimization. Additionally, we developed a roll-to-roll UV NIL pilot scale process and produced moth eye coatings on polyethylene terephthalate (PET) at line speeds up to two meters per minute. The resulting coatings showed a good replication of the moth eye structures and, consequently, a lowering in reflection of the coated PET of 3.0%

    Electrically conductive coatings consisting of Ag-decorated cellulose nanocrystals

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    For the preparation of electrically conductive composites, various combinations of cellulose and conducting materials such as polymers, metals, metal oxides and carbon have been reported. The conductivity of these cellulose composites reported to date ranges from 10−6 to 103 S cm−1. Cellulose nanocrystals (CNCs) are excellent building blocks for the production of high added value coatings. The essential process steps for preparing such coatings, i.e. surface modification of CNCs dispersed in water and/or alcohol followed by application of the dispersion to substrate samples using dip coating, are low cost and easily scalable. Here, we present coatings consisting of Ag modified CNCs that form a percolated network upon solvent evaporation. After photonic sintering, the resulting coatings are electrically conductive with an unprecedented high conductivity of 2.9 × 104 S cm−1. Furthermore, we report the first colloidal synthesis that yields CNCs with a high degree of Ag coverage on the surface, which is a prerequisite for obtaining coatings with high electrical conductivity
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