The universal influence of contact resistance on the efficiency of a thermoelectric generator

The influence of electrical and thermal contact resistance on the efficiency of a segmented thermoelectric generator is investigated. We consider 12 different segmented $p$-legs and 12 different segmented $n$-legs, using 8 different $p$-type and 8 different $n$-type thermoelectric materials. For all systems a universal influence of both the electrical and thermal contact resistance is observed on the leg's efficiency, when the systems are analyzed in terms of the contribution of the contact resistance to the total resistance of the leg. The results are compared with the analytical model of Min and Rowe (1992). In order for the efficiency not to decrease more than 20%, the contact electrical resistance should be less than 30% of the total leg resistance for zero thermal contact resistance, while the thermal contact resistance should be less than 20% for zero electrical contact resistance. The universal behavior also allowed the maximum tolerable contact resistance for a segmented system to be found, i.e. the resistance at which a leg of only the high temperature thermoelectric material has the same efficiency as the segmented leg with a contact resistance at the interface. If e.g. segmentation increases the efficiency by 30% then an electrical contact resistance of 30% or a thermal contact resistance of 20% can be tolerated.Comment: 8 pages, 8 figure

The performance of a combined solar photovoltaic (PV) and thermoelectric generator (TEG) system

The performance of a combined solar photovoltaic (PV) and thermoelectric generator (TEG) system is examined using an analytical model for four different types of commercial PVs and a commercial bismuth telluride TEG. The TEG is applied directly on the back of the PV, so that the two devices have the same temperature. The PVs considered are crystalline Si (c-Si), amorphous Si (a-Si), copper indium gallium (di)selenide (CIGS) and cadmium telluride (CdTe) cells. The degradation of PV performance with temperature is shown to dominate the increase in power produced by the TEG, due to the low efficiency of the TEG. For c-Si, CIGS and CdTe PV cells the combined system produces a lower power and has a lower efficiency than the PV alone, whereas for an a-Si cell the total system performance may be slightly increased by the TEG.Comment: 10 pages, 6 figure

Topology optimized permanent magnet systems

Topology optimization of permanent magnet systems consisting of permanent magnets, high permeability iron and air is presented. An implementation of topology optimization for magnetostatics is discussed and three examples are considered. First, the Halbach cylinder is topology optimized with iron and an increase of 15% in magnetic efficiency is shown, albeit with an increase of 3.8 pp. in field inhomogeneity - a value compared to the inhomogeneity in a 16 segmented Halbach cylinder. Following this a topology optimized structure to concentrate a homogeneous field is shown to increase the magnitude of the field by 111% for the chosen dimensions. Finally, a permanent magnet with alternating high and low field regions is considered. Here a $\Lambda_\mathrm{cool}$ figure of merit of 0.472 is reached, which is an increase of 100% compared to a previous optimized design.Comment: 10 pages, 10 figure

Modeling the microstructural evolution during constrained sintering

A numerical model able to simulate solid-state constrained sintering is presented. The model couples an existing kinetic Monte Carlo (kMC) model for free sintering with a finite element model (FEM) for calculating stresses on a microstructural level. The microstructural response to the local stress as well as the FEM calculation of the stress field from the microstructural evolution is discussed. The sintering behavior of a sample constrained by a rigid substrate is simulated. The constrained sintering results in a larger number of pores near the substrate, as well as anisotropic sintering shrinkage, with significantly enhanced strain in the central upper part of the sample surface, and minimal strain at the edges near the substrate. All these features have also previously been observed experimentally.Comment: 9 pages, 7 figure

The lifetime cost of a magnetic refrigerator

The total cost of a 25 W average load magnetic refrigerator using commercial grade Gd is calculated using a numerical model. The price of magnetocaloric material, magnet material and cost of operation are considered, and all influence the total cost. The lowest combined total cost with a device lifetime of 15 years is found to be in the range \$150-\$400 depending on the price of the magnetocaloric and magnet material. The cost of the magnet is largest, followed closely by the cost of operation, while the cost of the magnetocaloric material is almost negligible. For the lowest cost device, the optimal magnetic field is about 1.4 T, the particle size is 0.23 mm, the length of the regenerator is 40-50 mm and the utilization is about 0.2, for all device lifetimes and material and magnet prices, while the operating frequency vary as function of device lifetime. The considered performance characteristics are based on the performance of a conventional A$^{+++}$ refrigeration unit. In a rough life time cost comparison between the magnetic refrigeration device and such a unit we find similar costs, the former being slightly cheaper, assuming the cost of the magnet can be recuperated at end of life.Comment: 17 pages, 17 figure

A thermoelectric power generating heat exchanger: Part I - Experimental realization

An experimental realization of a heat exchanger with commercial thermoelectric generators (TEGs) is presented. The power producing capabilities as a function of flow rate and temperature span are characterized for two different commercial heat transfer fluids and for three different thermal interface materials. The device is shown to produce 2 W per TEG or 0.22 W cm$^{-2}$ at a fluid temperature difference of 175 $^\circ$C and a flow rate per fluid channel of 5 L min$^{-1}$. One experimentally realized design produced 200 W in total from 100 TEGs. For the design considered here, the power production is shown to depend more critically on the fluid temperature span than on the fluid flow rate. Finally, the temperature span across the TEG is shown to be 55% to 75% of the temperature span between the hot and cold fluids.Comment: 9 pages, 11 figure