Effect of Mechanical Milling and Cold Pressing on Co Powder

Absract: Cobalt (Co) is a transition metal used in electronics, magnetic recording [1], and hard materials [2–4]. Through thermal [5] and mechanical treatment [6–9], Co metal undergoes the allotropic HCP to FCC phase transformation. The current literature shows that metastable FCC phase is induced by ball milling (BM) [6], cold pressing [10], and thermal treatments [11]. It has been shown in the previous investigations that Co milled with W, V, and C powders forms the complex FCC Co-rich carbide with large lattice parameters [12]. Apart from the FCC phase, Co-based alloys undergo amorphization via electrodeposition [13, 14] and mechanical alloying (MA) [15–17] and during irradiation processes [18, 19]. It is worth noting that in the case of milling, the XRD peaks of nonmetallic elements such as Si in a mixture with Co vanish rapidly when subjected to BM and ultimately lead to amorphization [17]. Similar behaviour occurs when a mixture of Co and metallic elements is subjected to milling [15, 16, 20]..

Effect of Mechanical Milling and Cold Pressing on Co Powder

Absract: Cobalt (Co) is a transition metal used in electronics, magnetic recording [1], and hard materials [2–4]. Through thermal [5] and mechanical treatment [6–9], Co metal undergoes the allotropic HCP to FCC phase transformation. The current literature shows that metastable FCC phase is induced by ball milling (BM) [6], cold pressing [10], and thermal treatments [11]. It has been shown in the previous investigations that Co milled with W, V, and C powders forms the complex FCC Co-rich carbide with large lattice parameters [12]. Apart from the FCC phase, Co-based alloys undergo amorphization via electrodeposition [13, 14] and mechanical alloying (MA) [15–17] and during irradiation processes [18, 19]. It is worth noting that in the case of milling, the XRD peaks of nonmetallic elements such as Si in a mixture with Co vanish rapidly when subjected to BM and ultimately lead to amorphization [17]. Similar behaviour occurs when a mixture of Co and metallic elements is subjected to milling [15, 16, 20]..

Comparison of metastable phases induced by heat treatment of unmilled and milled cobalt powders

Abstract The sintered and water quenched compact samples were prepared from unmilled and milled Co powders. Characterisation was performed by differential scanning calorimetry, scanning electron microscopy and X-ray diffraction techniques. Several metastable phases were obtained upon sintering and quenching. However, more metastable phases were induced on quenching the milled–sintered samples due to introduction of large number of defects in addition to those induced by milling. Micro hardness values for unmilled sintered samples were the lowest while those of 30 h milled-sintered samples were the highest. The current study reveals that the two FCC metastable phases obtained by quenching unmilled powder were similar to those found in milled–sintered samples

Time and cost assessment of the manufacturing of tooling by metal casting in rapid prototyping sand moulds

Published ArticleIn this paper the time and cost parameters of tooling manufacturing by metal casting in rapid prototyping sand moulds are assessed and comparison is made with alternative tool making processes such as computer numerical control machining and investment casting (Paris Process). To that end two case studies obtained from local companies were carried out. The tool manufacturing was conducted according to a five steps process chain referred to as Rapid Casting for Tooling (RCT). These steps include CAD modelling, casting simulation, rapid prototyping, metal casting and finishing operations. In particular the Rapid Prototyping (RP) step for producing the sand moulds was achieved with the aid of an EOSINT S 550 Laser Sintering machine and a Spectrum 510 Three Dimensional Printer. The results indicate that RP is the rate determining step and cost driver of the proposed tooling manufacturing technique. In addition it was found that this tool making process is faster but more expensive than machining and investment casting

Assessment of surface finish and dimensional accuracy of tools manufactured by metal casting in rapid prototyping sand moulds

Abstract In this paper, an initial assessment of the quality parameters of the surface finish and dimensional accuracy of tools made by metal casting in rapid prototyping (RP) sand moulds is undertaken. A case study from a local tool room, dealing with the manufacturing of an aluminium die for the lost wax process, is employed. Modern techniques, including surface roughness analysis and three dimensional scanning, are used to determine and understand how each manufacturing step influences the final quality of the cast tool. The best surface finish obtained for the cast die had arithmetic average roughness (Ra) and mean average roughness (Rz) respectively equal to 3.23μm and 11.38μm. In terms of dimensional accuracy, 82% of cast-die points coincided with the Computer Aided Design (CAD) data, which is within the typical tolerances of sand cast products

Quality Control 2 - SSA

Exam paper for first semester Supplementary: National Diploma (Engineering: Metallurgy

Ferrous Metallurgy 4

Exam paper (Supplementary) for first semester B.Tech. (Extraction Metallurgy

Mechanical Metallurgy 4

Exam paper for first semester: B.Tech. (Engineering Metallurgy

Structural characterization of mechanically milled and annealed tungsten powder

Abstract Nanocrystalline W powders with an average crystallite size of about 50 nm were produced by mechanical milling. BCT phase was mechanically induced as a result of BCC lattice deformation (compression) along [110], upon 10 h, 20 h and 30 h milling corresponding to a magnetic saturation of 1.3, 6.9, and 9.8 μTm3/kg. This BCT phase suggests the tetragonal deformation path to be responsible for the observed anomalous magnetism in W. Following DSC–TG thermal analysis, a magnetic saturation of 68 μTm3/kg was obtained upon annealing the 30 h milled W powder at 1200 °C. In addition, two BCT phases with c/a=1.313 (a=0.29066, c=0.38170 nm) and 0.907 (a=0.32602, c=0.29575 nm) were detected