Effect of POSS Particles and Synergism Action of POSS and Poly-(Melamine Phosphate) on the Thermal Properties and Flame Retardance of Silicone Rubber Composites

This article presents flame retardant compounds for silicone rubber (SR) in the form of polyhedral oligomeric silsequioxanes (POSS), containing both isobutyl groups and amino-propyl (AM-POSS) or chloro-propyl group (HA-POSS) or vinyl groups (OL-POSS). Silsequioxanes were incorporated into the silicone rubber matrix in a quantity of 3 and 6 parts by wt by the method of reactive stirring with the use of a laboratory mixing mill. Based on the analyses performed by TG (Thermogravimetry) FTIR (Fourier Transform Infrared Spectroscopy), conical calorimeter, and SEM-EDX (Scanning Electron Microscopy and Energy Dispersive X-ray Spectroscopy) methods, the thermal degradation mechanism of non-cross-linked and cross-linked silicone rubber has been elucidated. The effects of POSS, and POSS in a synergic system with melamine polyphosphate (MPP), on the thermal properties and flammability of silicone rubber composites were presented. Based on the test results obtained, a mechanism of flame retardant action POSS and POSS-MPP has been proposed. It has been shown that POSS, especially with MPP, considerably increases the thermal stability and decreases the flammability of the SR rubber composites under investigation

Synergistic Effect of Mica, Glass Frit, and Melamine Cyanurate for Improving Fire Resistance of Styrene-Butadiene Rubber Composites Destined for Ceramizable Coatings

Synergistic effects of different fillers are widely utilized in polymer technology. The combination of various types of fillers is used to improve various properties of polymer composites. In this paper, a synergistic effect of flame retardants was tested to improve the performance of ceramizable composites. The composites were based of styrene-butadiene rubber (SBR) used as polymer matrix. Three different types of flame retardants were tested for synergistic effect: Mica (phlogopite) high aspect-ratio platelets, along with low softening point temperature glass frit (featuring ceramization effect), and melamine cyanurate, a commonly used flame retardant promoting carbonaceous char. In order to characterize the properties of the composites, combustibility, thermal stability, viscoelastic properties, micromorphology, and mechanical properties were tested before and after ceramization. The results obtained show that the synergistic effect of ceramization promoting fillers and melamine cyanurate was especially visible with respect to the flame retardant properties resulting in a significant improvement of fire resistance of the composites

Influence of Thermal Decomposition of Wood and Wood-Based Materials on the State of the Atmospheric Air. Emissions of Toxic Compounds and Greenhouse Gases

This paper presents the energy characteristics of wood and wood-based materials in the form of commercially available pellets, furniture board (MDF) and OSB. Toxicometric indices were determined for gaseous destructs arising from thermal decomposition and combustion of the materials studied. The paper proves that combustion conditions are crucial in terms of toxic destructive emissions. It has been shown that the combustion of wood-based materials under controlled conditions can lead to equally low emissions of toxic wastes as the combustion of traditional wood materials. The paper also presents the index of greenhouse gas emission, the so-called CO2 equivalent, for the examined wood and wood-based materials

Investigation into the Effect of Spinel Pigments on the Photostability and Combustion Properties of Ethylene-Norbornene Copolymer

Multicolor ethylene-norbornene (EN) composites filled with three different spinel pigments (Cobalt Green-PG50, Zinc Iron Yellow-PY 119, Praseodym Yellow-PY159) were prepared by melt mixing and characterized in terms of their stability under destructive environmental conditions. The EN films were subjected to accelerated aging by ultraviolet (UV) photooxidation for 300 h, 600 h, or 900 h. The mechanical performance of the EN composites was investigated in static and dynamic mechanical tests. The morphologies of the EN samples and their color changes during the aging process were evaluated by scanning electron microscopy (SEM) and spectrophotometric measurements. Fourier transform infrared (FTIR) spectroscopy was applied to determine the amount of carbonyl groups resulting from surface oxidation at different aging times. The effects of the spinel pigments on the thermal stability and combustion properties of the multicolor polymer composites were also assessed, and compared with a sample containing the organic Pigment Yellow 139 (PY139). The results show that the color changes (ΔE) in the spinel pigments were minor in comparison to those in the organic pigment (PY139) and the reference film. The Zinc Yellow (PY119) pigment was the most effective stabilizer of EN copolymer. Moreover, the spinel pigments had a positive effect on the flame retardancy of the EN composites. Microcombustion tests (MCC) showed that the incorporation of both the spinels and the organic pigment PY139 into the EN matrix reduced the heat release rate (HRR) and total heat release (THR) parameters

Impact of basalt filler on thermal and mechanical properties, as well as fire hazard, of silicone rubber composites, including ceramizable composites

This article illustrates the impact of basalt filler, both in the form of basalt flakes and basalt fibers, on thermal and mechanical properties, as well as on the fire hazard, of silicone rubber (SR) composites, including ceramizable composites. In addition to basalt filler, ceramizable composites contain mineral fillers in their composition in the form of silica and calcium carbonate, inorganic fluxes such as zinc borate and glass frit, and melamine cyanurate as a flame retardant. The obtained composites were analyzed from the point of view of their morphology, rheological and thermal properties, flammability, and mechanical properties before and after the ceramization process. The obtained research results indicate that the basalt filler has an unambiguous impact on the improvement of thermal properties and the reduction of flammability in the analyzed composites. The results of morphological analyses of ceramizable composites before and after the process of their ceramization indicate a definite impact of the basalt filler on the structure of the formed ceramic layer. An increase in its homogeneity exerts a direct impact on the improvement of its mechanical parameters

Effect of graphite and common rubber plasticizers on properties and performance of ceramizable styrene–butadiene rubber-based composites

Ceramizable composites are highly filled polymer dispersion composites which create stiff porous and durable ceramic structure when exposed to fire or elevated temperature. However, the incorporation of large amounts of mineral fillers into the composites strongly decreases their processing performance. In order to improve extrusion properties of these composites, plasticizers like triethylamine, ethylene glycol, naphthalene, dibutyl phthalate and graphite were used. Extrudability of the composite mixes was examined as an indicator of their processing performance. After the vulcanization, mechanical properties of the composites were tested. In order to check the micromorphology of the samples scanning electron microscopy was performed. Because of the significant flammability of the plasticizers, it was also important to examine how these additives change combustion behavior of the composites by cone calorimetry. Additionally, composites were ceramized in three different thermal conditions and their compression strength was measured. The incorporation of graphite platelets resulted in optimum balance between enhancing extrudability and preserving satisfactory mechanical properties and ceramization performance. The obtained results showed that ceramizable composites are susceptible to plasticizing and their mechanical and combustibility properties can be preserved like before the plasticizers addition