Innovative Line for Door Production TechnoPORTA—Technological and Economic Aspects of Application of Wood-Based Materials

Material losses are caused by the machining process and the manufacturing process, as well as the use of excessive dimensional allowances applied to the machined materials. An adequate reduction of the planned machining allowances for wood-based panel components is possible when the machining line is properly designed and equipped with high-precision machines and devices. The aim of the study was to determine the size of material savings in relation to the most important construction materials when implementing an innovative technological line for processing industrial doors made of wood materials. The achieved savings improve the competitiveness of the door manufacturer on the market. In order to calculate the material savings obtained in the production of the most important models of door leaves that can be obtained in machining on the TechnoPORTA line, numerical data were compiled specifying the dimensions of semi-finished products, taking into account machining allowances applied before and after reduction. The implementation of the TechnoPORTA line makes it possible to reduce the negative impact on the environment by reducing the consumption of wood. It reduces the consumption of materials and the operating costs associated with the reduction of labor intensity, the load on machines and devices, and inventory levels

The Efficiency of Edge Banding Module in a Mass Customized Line for Wooden Doors Production

The TechnoPORTA technology line is a fully automated smart line ensuring the highest quality and efficiency of production wooden doors. The aim of the study was to experimentally determine the performance of the edge banding module in the TechnoPORTA line on particular working days and to determine the possible influence of organizational and technological factors characterizing the line’s operation, which can be defined and determined by analyzing the temporal technological data obtained from the IT systems controlling the line’s operation. The research was conducted on the edge banding module, which is crucial to the performance of the entire TechnoPORTA line. During the study, data on door leaf machining were collected such as the mean time of production per one working cycle, mean time of retooling, number of retooling, number of door leaves leaving in a series, and most frequent time of series. The data collected by the IT system controlling the line indicates that this module is flexible and its performance is not related to the control parameters. The results can be used to improve the operation of the module and the replication of the work schedule to subsequent modules of the technological line