Increased hydrogen uptake of zirconium based claddings at high burnup

In light water reactors the fuel is encapsulated in Zr-based claddings that withstand the harsh environment (neutron bombardment, high temperature and water under pressure); without absorbing too many neutrons to sustain the chain reaction in the reactor core. Relatively high corrosion resistance of Zr is achieved when alloyed (e.g. with Sn, Fe, Cr, Ni, or Nb). Some elements form second phase particles (SPPs) and provide protection against rapid corrosion. The cladding undergoes compositional and microstructural changes, such as irradiation induced SPP dissolution. Zr oxidizes at the metal-oxide interface by diffusion of the oxidizing species through the oxide layer. Therefore, a protective inner barrier oxide is essential to prevent the metal from fast reaction with different species. Hydrogen is released as a by-product of the oxidation, and by the radiolysis of the coolant. If H enters the metal it precipitates as brittle Zr-hydrides degrading the cladding’s mechanical properties. The H-uptake is a critical safety issue. Although, extensive literature is available on this topic, there are some aspects that need better understanding. Increasing H-uptake of certain cladding types at high burnups was reported. The causes are not yet fully understood. To better understand the causes of increased H-uptake at high burnups, an extremely high burnup cladding (9 cycle LK3/L Zircaloy-2) from boiling water reactor provided the basis of the study. The same type of cladding after different service times was examined revealing the compositional and microstructural evolution. Two types of cladding from pressurized water reactor with medium burnup were studied to separate the reactor- and alloy-specific parameters from the generic ones. FIB tomography was used for the 3D reconstructions of the microstructure; EPMA and ChemiSTEM for the micro- and nanometric chemical analysis. It is revealed that regardless of alloy- and reactor-type, crack-free oxide and the absence of large hydrides in the vicinity of the metal-oxide interface; undulated interface; and presence of SPPs are among the essential factors for the cladding’s high performance. It is demonstrated that the oxidation of the hydrides at the metal-oxide interface induces crack formation in the oxide, reducing its protectiveness. High level of SPP dissolution, large hydride phases in the metal and high level of porosity in the oxide at the interface, straight metal-oxide interface, stoichiometric oxide, increased Ni concentration in the inner oxide, segregation of Fe, Ni, Sn and slightly Cr in the metal grain boundaries, Sn segregation at the interface oxide are identified as the causes of increased H-uptake of the LK3/L cladding at high burnups. Although all of these factors are present after 9 cycles, the cladding does not show extremely fast oxidation and H-uptake even beyond the designed service time

Efficient Combination of Surface Texturing and Functional Coating for Very Low Secondary Electron Yield Surfaces and Rough Nonevaporable Getter Films

Abstract The formation of a fissured copper surface by picosecond pulsed laser irradiation is combined with functional coatings consisting of Ti and amorphous carbon layers or a Ti–Zr–V compound film to fabricate surfaces with the maximum of the secondary electron yield being as low as 0.4. By structural and spectroscopic analysis of the formed surfaces it is demonstrated that both coatings enclose the nanostructures generated by redeposition of metal structures from the laser‐induced plasma plume, keeping the initial topography intact. This allows an efficient elimination of secondary electron emission by combining the benefits from structural surface modification and adaption of electronic surface properties to efficiently dissipate the energy of impinging electrons. Thermal activation tests of the Ti–Zr–V nonevaporable getter films revealed that for films on nanostructured substrates, which have a much higher effective surface, a slight diminution of surface activation occurs at 160 and 200 °C, while this effect is completely compensated when heating up to 250 °C indicating promising pumping capabilities. Both examples highlight the benefits from combining 3D substrate patterning with classical 2D deposition technologies

Resistivity Characterization of Molybdenum-Coated Graphite-Based Substrates for High-Luminosity LHC Collimators

The High-Luminosity Large Hadron Collider (HL-LHC) project aims at extending the operability of the LHC by another decade and increasing by more than a factor of ten the integrated luminosity that the LHC will have collected by the end of Run 3. This will require doubling the beam intensity and reducing the transverse beam size compared to those of the LHC design. The higher beam brightness poses new challenges for machine safety, due to the large energy of 700 MJ stored in the beams, and for beam stability, mainly due to the collimator contribution to the total LHC beam coupling impedance. A rich research program was therefore started to identify suitable materials and collimator designs, not only fulfilling impedance reduction requirements but also granting adequate beam-cleaning and robustness against failures. The use of thin molybdenum coatings on a molybdenum–graphite substrate has been identified as the most promising solution to meet both collimation and impedance requirements, and it is now the baseline choice of the HL-LHC project. In this work we present the main results of the coating characterization, in particular addressing the impact of coating microstructure on the electrical resistivity with different techniques, from Direct Current (DC) to GHz frequency range