The analysis of influence the parameters of rolling process in three high skew rolling mill of AZ31 magnesium alloy bars on temperature distribution

The work presents the results of numerical investigations of AZ31 magnesium alloy bars obtaining by the rolling process in a three high skew rolling mill. An analysis of impact the magnitude of inflicted deformation on temperature distribution in the material was made. The calculations were made using Finite Element Method (FEM) for 3D deformation state taking into account thermal phenomena that occur during applied deformation scheme. Theoretical investigations were made for two variants of deformation, one temperature of the process that equals 400 °C and four rolling rates of 25, 75 and 100 rev/min

Production of magnesium-aluminium bimetallic bars using the explosive cladding method

The paper presents the results of the preparation of semi-finished products in the form of magnesium-aluminium round bimetallic bars by the explosive cladding method. The system of samples consisted of an aluminium tube (1050 grade) and magnesium bar (grade AZ31) was prepared. The analysis of microstructure and mechanical tests of the joint quality was carried out. On the base of obtained results it was found that the explosive cladding parameters used to obtain the semi-finished bimetallic product characterized by a slight ovality and mechanical connection of the individual layers were correct

Microstructure and mechanical properties of forged and rolled rings made from X20Cr13 steel

The article describes the results of microstructure and mechanical properties tests (according to PN-EN ISO 6892- 1:2016-09 and PN-EN ISO 6507-1:2007), which were obtained on specimens taken from a fragment of a ring rolled in the temperature range from 1220 °C to 950 °C, with dimensions ø965/803 x 164 mm, annealed and heat-treated: quenching at the temperature of 1 030 ± 10 °C in oil and tempering at a temperature of 650 °C. The starting material for rolling was a forging with an opening of ø560/230 x 180 mm. Comparative hardness tests were also performed on specimens taken from the ring after rolling and softening annealing. The Rm>/sub>, Rp0.2 and A indices of the ring fragment after heat treatment, as assumed, were respectively: 942 MPa, 763 MPa and 17 %

Microstructure and mechanical properties of forged and rolled rings made from X20Cr13 steel

The article describes the results of microstructure and mechanical properties tests (according to PN-EN ISO 6892- 1:2016-09 and PN-EN ISO 6507-1:2007), which were obtained on specimens taken from a fragment of a ring rolled in the temperature range from 1220 °C to 950 °C, with dimensions ø965/803 x 164 mm, annealed and heat-treated: quenching at the temperature of 1 030 ± 10 °C in oil and tempering at a temperature of 650 °C. The starting material for rolling was a forging with an opening of ø560/230 x 180 mm. Comparative hardness tests were also performed on specimens taken from the ring after rolling and softening annealing. The Rm>/sub>, Rp0.2 and A indices of the ring fragment after heat treatment, as assumed, were respectively: 942 MPa, 763 MPa and 17 %

Ewaluation and analysis of the large-size forged and rolled en AW – 7057 alumminum alloy ring structure

The article presents the results of tests on the structure and hardness of a large-size ring made of EN AW - 7075 aluminium alloy produced under industrial conditions at the Zarmen FPA forge according to the developed technology - a combined forging and rolling method. Studies of the ring were carried out in order to assess its structure and hardness after the forming processes. The scope of the study included microscopic observations (microstructure and EDS), X-ray phase analysis and hardness distribution measurements

Ewaluation and analysis of the large-size forged and rolled en AW – 7057 alumminum alloy ring structure

The article presents the results of tests on the structure and hardness of a large-size ring made of EN AW - 7075 aluminium alloy produced under industrial conditions at the Zarmen FPA forge according to the developed technology - a combined forging and rolling method. Studies of the ring were carried out in order to assess its structure and hardness after the forming processes. The scope of the study included microscopic observations (microstructure and EDS), X-ray phase analysis and hardness distribution measurements

The effect of cross rolling on the microstructure of ferrous and non-ferrous metals and alloys

The cross rolling is the one of most perspective method of refinement microstructure metals by severe plastic deformation method. This method gives ability to get the long length billets. However, deformation and trajectories of the metal is very heterogeneous across the section of the rolled piece. This paper presents the finite element method (FEM) simulation of hot cross rolling and experimental study of the effect of the cross rolling on a different threeroll mills on the microstructure of ordinary structural alloy steel, stainless steel and technical copper in different zones of the bar. Analysis showed significant structure refinement in all cases. The best result was achieved on the stainless steel, and shown the formation of equal-axis ultra-fine-grain structure on the bar periphery

Physical modelling of plastic deformation conditions for the rolling proces of AZ31 bars in a three high skew rolling mill

The article presents results of the research concerning the physical modeling of plastic working of AZ31 magnesium alloy using two research methods. These studies were conducted using a metallurgical process simulator and torsional plastometer. The research was done for temperature range 200 ÷ 400 °C and strain rate from 0,1 to 20,0 s-1, depending on the testing method. The results allow to determine the coefficients in yield equation needed for the numerical research. Moreover the most advantageous temperature - velocity conditions to realize the process of bars rolling in three high skew rolling mill can be determined

The effect of deformation conditions on the rheological properties of the Al 5754 alloy

The article presents the results of rheological testing of Al 5754 alloy in series 5xxx, obtained for deformation parameters corresponding to the process of extrusion of large-size sections on presses. The effect of deformation conditions on the variations in yield stress magnitude was determined. Then, using the least squares method., the actual values of the coefficients of the mathematical model describing the rheological properties of the material under investigation were determined, thus obtaining grounds for conducting the model studies of the extrusion process based on numerical methods