Personalised Formwork – scientific approach for new solution variants

Application of personalised formwork is of most interest for architects and engineers now-a-days. Although a required demand when designing special constructions, there is little data and material solutions for this case. The cost and domain of application are of most importance in determining new solutions for concrete formworks. To contribute to these requests (a wider usage domain, productive material cost and maintenance), a personalised formwork concept is presented. The idea of reusing the formwork led to an elastic material – membrane (thermoset elastomers, synthetic rubber) with a punching tie-rod solution in order to obtain any architectural shape desired. This first solution was evaluated taking into account different membrane thicknesses. Several experimental tests denoted that the named chosen membrane variants are of low resistance for pouring a concrete architectural slab, so new solutions were discussed. Hence, a re-analysis of the PLM steps was achieved in order to find an answer for the encountered problem. By using creative methods, we obtained a second solution and put it to test. The attained results are used in order to establish the area of workability, to enlarge the tested domain and to assess the sustainability of a new type of personalised formwor

BORING HEADS DESIGN - A GENERALIZED APPROACH

The paper presents the representative model of the boring heads obtained from the generalized model of the cutting tool. The model contains axle and hole type surfaces, some of the edges having adjustment facilities. By particularization of the representative model of the boring heads, a large range of constructive solutions could be obtained. The best boring head for a specific need can be designed after studies and simulations done in conjunction with different optimization criteria. Studies on stress analysis of boring heads, clamping system analysis (done by the elasticity of the tool body) and cutting forces (in order to design a dynamic balanced boring head) are presented in the paper

Systemic analysis of the caulking assembly process

The present paper highlights the importance of a caulking process which is nowadays less studied in comparison with the growing of its usage in the automotive industry. Due to the fact that the caulking operation is used in domains with high importance such as shock absorbers and brake systems there comes the demand of this paper to detail the parameters which characterize the process, viewed as input data and output data, and the requirements asked for the final product. The paper presents the actual measurement methods used for analysis the performance of the caulking assembly. All this parameters leads to an analysis algorithm of performance established for the caulking process which it is used later in the paper for an experimental research. The study is a basis from which it will be able to go to further researches in order to optimize the following processing

Advanced Techniques used in Numerical Simulation for Deep-drawing Process

The present paper analyse the main characteristics of the numerical simulation by finite element method of the deep-drawing processes. Also the authors’ highlights the mathematical apparatus and the calculus method used for numerical simulations of metal forming processes in many of the current simulation software. The authors present the capabilities of the inverse analysis, direct analysis, implicit analysis (for springback simulation) and the optimisation analysis applied to explicit formulations