{332}<113> and {112}<111> Twin Variant Activation during Cold-Rolling of a Ti-Nb-Zr-Ta-Sn-Fe Alloy

Deformation twinning is a phenomenon that causes local shear strain concentrations, with the material either experiencing elongation (and thus a tensile stress) or contraction (compressive stress) along the stress directions. Thus, in order to gauge the performance of the alloy better, it is imperative to predict the activation of twinning systems successfully. The present study investigates the effects of deformation by cold-rolling on the {332} and {112} twin variant activation in a Ti-30Nb-12Zr-5Ta-2Sn-1.25Fe (wt.%) (TNZTSF) alloy. The Ti-30Nb-12Zr-5Ta-2Sn-1.25Fe (wt.%) alloy was synthesized in a cold crucible induction levitation furnace, under an argon-controlled atmosphere, using high-purity elemental components. The TNZTSF alloy was cold-deformed by rolling, in one single step, with a total deformation degree (thickness reduction) of ε ≈ 1% (CR 1), ε ≈ 3% (CR 3), and ε ≈ 15% (CR 15). The microstructural investigations were carried out with the SEM-EBSD technique in order to determine the grain morphology, grain-size distribution, crystallographic orientation, accumulated strain-stress fields and Schmid Factor (SF) analysis, all necessary to identify the active twin variants. The EBSD data were processed using an MTEX Toolbox ver. 5.7.0 software package. The results indicated that the TNZTSF alloy’s initial microstructure consists of a homogeneous β-Ti single phase that exhibits equiaxed polyhedral grains and an average grain-size close to 71 μm. It was shown that even starting with a 1% total deformation degree, the microstructure shows the presence of the {332} twinning ((233)[3¯11] active twin variant; Schmit factor SF = −0.487); at a 3% total deformation degree, one can notice the presence of primary and secondary twin variants within the same grain belonging to the same {332} twinning system ((323¯)[13¯1¯] primary twin variant—SF = −0.460; (233¯)[3¯11¯] secondary twin variant—SF = −0.451), while, at a 15% total deformation degree, besides the {332} twinning system, one can notice the activation of the {112} twinning system ((11¯2)[1¯11] active twin variant—SF = −0.440). This study shows the {332} and {112} twinning variant activation during cold-deformation by rolling in the case of a Ti-30Nb-12Zr-5Ta-2Sn-1.25Fe (wt.%) (TNZTSF) alloy

Microstructural Considerations of a Multi-Pass Rolled Ti-Nb-Ta-Zr Alloy

The microstructural characteristic evolution was investigated during thermomechanical processing of Ti-29Nb-9Ta-10Zr (wt %) alloy, which consisted of, in a first stage, in a Multi-Pass Rolling with increasing thickness reduction of 20%, 40%, 60%, 80%, and 90%; in step two, the multi-pass rolled sample with the highest thickness reduction (90%) was subjected to a series of three variants of static short recrystallization and then to a final similar aging. The objective was to evaluate the microstructural features evolution during thermomechanical processing (phase’s nature, morphology, dimensions, and crystallographic characteristics) and to find the optimal heat treatment variant for refinement of the alloy granulation until ultrafine/nanometric level for a promising combination of mechanical properties. The microstructural features were investigated by X-ray diffraction and SEM techniques through which the presence of two phases was recorded: the β-Ti phase and the α″-Ti martensitic phase. The corresponding cell parameters, dimensions of the coherent crystallite and the micro-deformations at the crystalline network level for both recorded phases were determined. The majority β-Ti phase underwent a strong refinement during the Multi-Pass Rolling process until ultrafine/nano grain dimension (about 9.8 nm), with subsequent slow growing during recrystallization and aging treatments, hindered by the presence of sub-micron α″-Ti phase dispersed inside β-Ti grains. An analysis concerning the possible deformation mechanisms was performed

Influence of Aging Treatment on Microstructure and Tensile Properties of a Hot Deformed UNS S32750 Super Duplex Stainless Steel (SDSS) Alloy

In this present study, the influence of isothermal aging temperature and duration on microstructural and mechanical properties of a hot-deformed UNS S32750 super duplex stainless steel (SDSS) alloy was investigated by SEM-EBSD (scanning electron microscopy-electron backscatter diffraction) and tensile testing techniques. An isothermal aging treatment, at temperatures between 400 and 600 &deg;C and treatment duration between 3 and 120 h, was applied to a commercial UNS S32750 SDSS alloy. Microstructural characteristics of all thermomechanical (TM) processed states, such as distribution and morphology of constituent phases, grain&rsquo;s modal orientation (MO), and obtained mechanical properties were analysed correlated with the TM processing conditions. The obtained experimental results show that the constituent phases, in all TM processed states, are represented by elongated &gamma;-phase grains within the &delta;-phase matrix. The R-phase was observed in the case of aging treatment performed at 600 &deg;C for 120 h. Within the &delta;-phase matrix, dynamically recrystallized grains were identified as a result of applying hot deformation and isothermal aging treatments. Also, it was observed that aging treatment parameters can significantly influence the mechanical behaviour exhibited by the UNS S32750 SDSS alloy, in terms of elongation to fracture and absorbed energy during impact testing

Tailoring a Low Young Modulus for a Beta Titanium Alloy by Combining Severe Plastic Deformation with Solution Treatment

The present paper analyzed the microstructural characteristics and the mechanical properties of a Ti–Nb–Zr–Fe–O alloy of β-Ti type obtained by combining severe plastic deformation (SPD), for which the total reduction was of εtot = 90%, with two variants of super-transus solution treatment (ST). The objective was to obtain a low Young’s modulus with sufficient high strength in purpose to use the alloy as a biomaterial for orthopedic implants. The microstructure analysis was conducted through X-ray diffraction (XRD), scanning electron microscopy (SEM), and high-resolution transmission electron microscopy (HRTEM) investigations. The analyzed mechanical properties reveal promising values for yield strength (YS) and ultimate tensile strength (UTS) of about 770 and 1100 MPa, respectively, with a low value of Young’s modulus of about 48–49 GPa. The conclusion is that satisfactory mechanical properties for this type of alloy can be obtained if considering a proper combination of SPD + ST parameters and a suitable content of β-stabilizing alloying elements, especially the Zr/Nb ratio

Microstructure Evolution during Hot Deformation of UNS S32750 Super-Duplex Stainless Steel Alloy

The present paper analyzes UNS S32750 Super-Duplex Stainless Steel hot deformation behavior during processing by upsetting. The objective of this paper is to determine the optimum range of deformation temperatures, considering that both austenite and ferrite have different deformation behaviors due to their different morphology, physical, and mechanical properties. Because the capability of plastic deformation accommodation of ferrite is reduced when compared to austenite, side cracks and fissures can form during the hot deformation process. Consequently, it is important to find the optimum conditions of deformation of this type of stainless steel to establish the best processing parameters without deteriorating the material. The experimental program involved the application of hot deformation by the upsetting method on a series of samples between 1000 °C and 1275 °C, with a total degree of deformation of 30%. The resultant samples were examined by SEM-EBSD to establish and analyze the evolution of the phases present in the structure from several points of view: nature, distribution, morphology (size and shape), and their structural homogeneity. The GROD (Grain Reference Orientation Deviation) distribution map was also determined while taking into account the possible precipitation of the secondary austenite phase (γ2-phase) and the analysis of the dynamic recrystallization process according to the applied deformation temperature. The main conclusion was that UNS S32750 SDSS steel can be safely deformed by upsetting between 1050–1275 °C, with an experimented total degree of deformation of 30%

Mechanical Alloying Process Applied for Obtaining a New Biodegradable Mg-xZn-Zr-Ca Alloy

The aim of the present paper is to apply the mechanical alloying process to obtain from powder components a new biodegradable Mg-based alloy powder from the system Mg-xZn-Zr-Ca, with high biomechanical and biochemical performance. Various processing parameters for mechanical alloying have been experimented with the ultimate goal to establish an efficient processing route for the production of small biodegradable parts for the medical domain. It has been observed that for the same milling parameters, the composition of the powders has influenced the powder size and shape. On the other hand, for the same composition, the highest experimented milling speed and time conduct to finer powder particles, almost round-shaped, without pores or various inclusions. The most uniform size has been obtained for the powder sample with 10 wt.%Zn. These powders were finally processed by selective laser melting, an additive manufacturing technology, to obtain a homogeneous experimental sample, without cracking, for future more systematical trials

Microstructure Evolution during Mechanical Alloying of a Biodegradable Magnesium Alloy

The aim of the present work was to apply a mechanical alloying method to obtain a Mg-10Zn-0.5Zr-0.8Ca powder-alloy with morphological and dimensional characteristics, proper for subsequent selective laser melting (SLM) processing. The mechanical alloying process was applied at different values of the milling time. Thus, the evolution of the main morphological and dimensional characteristics of the experimented powder-alloy could be studied. The conclusion of this study is that mechanical alloying possesses good potential to obtain powder-alloy with almost rounded morphology and fine dimensions, proper for further additive manufacturing procedures such as selective laser melting

Microstructure Evolution during Mechanical Alloying of a Biodegradable Magnesium Alloy

The aim of the present work was to apply a mechanical alloying method to obtain a Mg-10Zn-0.5Zr-0.8Ca powder-alloy with morphological and dimensional characteristics, proper for subsequent selective laser melting (SLM) processing. The mechanical alloying process was applied at different values of the milling time. Thus, the evolution of the main morphological and dimensional characteristics of the experimented powder-alloy could be studied. The conclusion of this study is that mechanical alloying possesses good potential to obtain powder-alloy with almost rounded morphology and fine dimensions, proper for further additive manufacturing procedures such as selective laser melting

Design and Optimization of a Curved-Crease-Folding Process Applied to a Light Metallic Structure

Presently, the realization of complex, unconventional designs using efficient modalities is possible due to an increasing interest in interdisciplinary approaches: materials science, mathematics, IT, architecture, etc. Computerized techniques, among which the algorithmic/generative design is the most advanced one, that are associated with the individualized production methods are used for finding solutions for modern spatial forms with an unconventional spatial geometric shape, which are generically called “free-forms”. This work presents the design, realization and testing of a thin-walled metallic structure proposed as a light structural unit. An integrated research approach was proposed that utilized an algorithmic/digital design applied to the curved-crease-folding method with the study (at different length scales) of the metallic material behaviour after folding. An original method was proposed for the digital design and simulations. The specific mechanical behaviour of the metallic material in the elastic–plastic regime was used in this case to improve the structural performances; mechanical and structural tests were realized to analyse the behaviour of the entire structure. The results are useful for enhancing the accuracy of the digital design, the structural simulation programs and the fabrication methods