Selective Disintegration Justification Based on the Mineralogical and Technological Features of the Polymetallic Ores

Deterioration of mineralogical and physical characteristics of mineral raw materials results in the formation of the primary task for the comminution processes—reduction in the size of ore to obtain a material with a certain granulometric composition, which in turn is achieved by overgrinding of raw materials and, consequently, an increase in energy costs. The work aimed to justify the possibility of selective disintegration of mineral assemblages of polymetallic ores of various genesis at the stage of crushing based on in-depth investigation and revealing of interrelation and mutual influence of mineralogical-geochemical features, textural-structural and technological properties. Structural and textural features have been studied by the methods of computed X-ray microtomography. Experimental and theoretical investigations of mineralogical and technological parameters of raw materials, as well as research on crushing using different types of crushers, made it possible to substantiate the possibility of selective disintegration for polymetallic ores

Extraction of Low-Dimensional Structures of Noble and Rare Metals from Carbonaceous Ores Using Low-Temperature and Energy Impacts at Succeeding Stages of Raw Material Transformation

The possibility of extraction of metals from ores of different genesis, containing low-dimensional structures of rare and noble metals, increases their commodity value and, in a deficit for some types of metals, leads to the need to search and develop new nature-like technologies, which can be used to extract from ores of different genesis almost all valuable noble, rare earth and nonferrous metals regardless of their concentration. This article presents the results of studying the processes of comminution and flotation to extract low-dimensional structures of noble and rare metals from carbonaceous ores using low-temperature and energy impacts at successive stages of the ores’ transformation. With the use of modern mineralogical, physical and chemical methods of research of composition, structure and properties of ores, the initial samples, concentrates and tailings after enrichment were studied. During the study, it was established that the difficulty of extraction of strategic metals from carbonaceous hard-enriched ores consists in fine dissemination of valuable components in concentrator minerals, mutual penetration of ore mineralization into each other and into rock-forming minerals, and in proximity of physical, chemical and technological properties of minerals, which complicates selective extraction of valuable components in concentrates. Also, difficulties in enrichment are associated with high flotation activity of waste rock, which significantly reduces the quality of concentrates

Increase in Recovery Efficiency of Iron-Containing Components from Ash and Slag Material (Coal Combustion Waste) by Magnetic Separation

This article presents the results of research aimed at optimizing the process of recovery of valuable components from ash and slag waste from thermal power plants. In this work, both experimental and theoretical studies were carried out to substantiate the use of magnetic separation methods for ash and slag waste processing. Ash and slag wastes were chosen as an object of research due to the presence of valuable components such as iron, aluminum, etc., in them. The research results showed that the method of magnetic separation, including high-gradient magnetic separation, can be effectively used in ash and slag waste processing. As a result, the topology of a magnetic beneficiation technological scheme has been proposed to obtain high-value-added products such as high-magnetic iron minerals, low-magnetic iron minerals, and aluminosilicate microspheres. By using magnetic separation in a weak magnetic field, magnetic microspheres containing high-magnetic iron minerals associated with intermetallics, ranging in size from 20 to 80 µm, were recovered. In the second stage of magnetic separation (high-gradient magnetic separation), an iron ore product with an iron content of 50% with a recovery of 92.07% could be obtained. By using scanning electron microscopy, it was found that the main part of microspheres, which contain low-magnetic iron minerals and aluminosilicates, with sizes from 2 to 15 microns, was recovered in the magnetic fraction. This paper proposes a new approach to the enrichment of ash and slag materials using magnetic separation, which will increase the efficiency of their processing and make the process environmentally sustainable