Environmental Impact of Polymer Fiber Manufacture

This review focuses on the effects on the environment due to the production of polymer-solvent solutions and the manufacture of polymeric fibers of thicknesses from a nanometer up to a millimeter using these solutions. The most common polymeric fiber manufacture methods are reviewed based on their effects on the environment, particularly from the use of hazardous materials and energy consumption. Published literature is utilized to analyze and quantify energy consumption of the manufacturing methods electrospinning, phase separation, self-assembly, template synthesis, drawing and pressurized gyration. The results show that during the manufacturing stage of the lifecycle of polymeric fibers, pressurized gyration is more environmentally efficient primarily due to its mass-producing features and fast processing of polymeric solutions into fibers, it also works best with water-based solutions. Further green alternatives are described such as the use of sustainable polymers and solvents to enhance the environmental benefit. Overall, it is shown that the most effective method of curbing the environmental impact of manufacturing polymeric fibers is the use of nontoxic, water-soluble polymers along with the evasion of toxic solvents

Cleaner and Sustainable Production of Core–Sheath Polymer Fibres

The amalgamation of sustainable practises throughout the fabrication process with advanced material engineering holds promise not only for eco-conscious manufacturing but also for promoting technological advancements in versatile material design and application. Moreover, technological innovation serves as a catalyst for sustainability initiatives, driving innovation and enabling the adoption of greener practises across industries. This study investigates redefining the production protocol of pressure spinning to produce core–sheath polymer fibres, deepening sustainable practises. It aims to explore innovative approaches such as modifying spinning parameters, optimising polymer solvent configurations and understanding fluid behaviour to curtail material wastage and maintain minimal energy consumption without compromising production efficiency. Utilising Polyvinylpyrrolidone (PVP) for the core and Polyethylene oxide (PEO) for the sheath, production rates of up to 64 g/h were achieved with a fibre diameter range of 3.2 ± 1.7 µm to 4.6 ± 2.0 µm. Energy consumption per mass of fibres produced showed a decreasing trend overall with increasing applied gas pressure. These findings highlight the potential for the efficient and scalable production of core–sheath fibres with applications in various advanced materials fields