Acrylonitrile–Acrylic Acid Copolymer Ultrafiltration Membranes for Selective Asphaltene Removal from Crude Oil

In this study, ultrafiltration membranes were developed via a nonsolvent-induced phase separation method for the removal of asphaltenes from crude oil. Polyacrylonitrile (PAN) and acrylonitrile copolymers with acrylic acid were used as membrane materials. Copolymerizing acrylonitrile with acrylic acid resulted in an improvement in the fouling resistance of the membranes. The addition of 10% of acrylic acid to the polymer chain decreases the water contact angle from 71° to 43°, reducing both the total fouling and irreversible fouling compared to membranes made from a PAN homopolymer. The obtained membranes with a pore size of 32–55 nm demonstrated a pure toluene permeance of 84.8–130.4 L/(m2·h·bar) and asphaltene rejection from oil/toluene solutions (100 g/L) of 33–95%. An analysis of the asphaltene rejection values revealed that the addition of acrylic acid increases the rejection values in comparison to PAN membranes with the same pore size. Our results suggest that the acrylonitrile–acrylic acid copolymer ultrafiltration membranes have promising potential for the efficient removal of asphaltenes from crude oil

Morphological Analysis of Poly(4,4′-oxydiphenylene-pyromellitimide)-Based Organic Solvent Nanofiltration Membranes Formed by the Solution Method

Poly-(4,4′-oxydiphenylene) pyromellitimide or Kapton is the most widely available polyimide with high chemical and thermal stability. It has great prospects for use as a membrane material for filtering organic media due to its complete insolubility. However, the formation of membranes based on it, at the moment, is an unsolved problem. The study corresponds to the rediscovery of poly(4,4′-oxydiphenylene–pyromellitimide)-based soluble copoly(urethane-imides) as membrane polymers of a new generation. It is shown that the physical structure of PUI films prepared by the solution method becomes porous after the removal of urethane blocks from the polymer, and the pore size varies depending on the conditions of thermolysis and subsequent hydrolysis of the membrane polymer. The film annealed at 170 °C with a low destruction degree of polycaprolactam blocks exhibits the properties of a nanofiltration membrane. It is stable in the aprotic solvent DMF and has a Remasol Brilliant Blue R retention coefficient of 95%. After the hydrolysis of thermally treated films in acidic media, ultrafiltration size 66–82 nm pores appear, which leads to an increase in the permeate flow by more than two orders of magnitude. This circumstance provides opportunities for controlling the membrane polymer structure for further optimization of the performance characteristics of filtration membranes based on it. Thus, we proposed a new preparation method of ultra- and nanofiltration membranes based on poly(4,4′-oxydiphenylene–pyromellitimide) that are stable in aprotic solvents