Improvement of Piglet Rearing’s Energy Efficiency and Sustainability Using Air-to-Air Heat Exchangers—A Two-Year Case Study

Pig farming in mechanically ventilated barns requires much electricity for ventilation or exhaust air purification. Furthermore, thermal energy is needed to fulfill the animals’ temperature requirements, especially in piglet rearing. Electrical and thermal energy input leads to CO2 emissions and operating costs. Up to 90% of heat losses are due to the exhausted air. Heat exchangers can recover thermal energy from the warm exhaust air and transfer it to the cold fresh air. This study aimed to investigate energy consumption, efficiency, CO2 emissions, and energy costs when using heat exchangers in a German piglet rearing barn under practical conditions in combination with exhaust air purification. The following parameters were obtained for a two-year period: air temperatures, air flow rates, and electricity and liquefied natural gas consumption; the latter were used to calculate CO2 emissions and energy costs. In total, 576,042 kWhel,th and 616,893 kWhel,th (years 1 and 2) of energy were provided, including 290,414 kWhth and 317,913 kWhth of thermal energy recovered. Using heat exchangers reduced CO2 emissions by up to 37.5% and energy costs by up to 19.7% per year. The study shows that piglet rearing can increase its ecological and environmental sustainability by using heat recovery

Feasibility Study on the Use of Infrared Thermography to Classify Fattening Pigs into Feeding Groups According Their Body Composition

Fattening pig husbandry and associated negative environmental impacts due to nitrogen inputs by ammonia emissions are current issues of social discussion. New resource-efficient feeding systems offer great potential to reduce excess nutrient inputs into the environment. Using ultrasound measurements, fattening pigs can be divided into performance groups based on their backfat/muscle ratio to feed them according to their nutritional needs. Ultrasound measurements are not suitable for practical use, so alternatives have to be found. As a non-invasive, contactless method, infrared thermography offers many advantages. This study investigated whether infrared thermography can be used to differentiate between “fat” and “lean” animals. Two evaluation methods with different measurement spot sizes were compared. During a fattening period, 980 pigs were examined three times with an infrared camera. Both methods showed significant differences. Body surface temperature was influenced by factors like measurement spot size and soiling of the animals. Body surface temperature decreased (−5.5 °C), while backfat thickness increased (+0.7 cm) in the course of the fattening period. Significant correlations (R > |0.5|; p < 0.001) between both parameters were found. Differentiation between “fat” and “lean” animals, based on temperature data, was not possible. Nevertheless, the application of thermography should be investigated further with the aim of resource-efficient feeding. The results of this feasibility study can serve as a basis for this

Validation of a New Resource-Efficient Feeding System for Fattening Pigs Using Increased Crude Fiber Concentrations in Diets: Feed Intake and Ammonia Emissions

The housing of fattening pigs, their feeding, and the emissions associated with this process are subjects of criticism. In order to reduce emissions and ensure resource efficiency, new paths must be taken; animals must be fed closer to their actual needs. In a pig fattening farm, 655 animals were grouped according their body weight and their body composition, consisting of weight and muscle-fat-ratio, which was determined by ultrasound examinations. The influence of different concentrations of triticale whole plant silage (WPS) (from 2.5% to 10%) on the feed intake capacity (3.88 kg to 2.71 kg (88% dry matter (DM))) of each group and the ability to control it was determined. Ammonia emissions were measured and the pens floor pollution was assessed. The animals could be distinguished significantly from each other by ultrasound examinations. The crude fiber influenced the level of daily feed intake. Ammonia emissions were not negatively influenced and could be partly reduced. There was no negative impact on surface contamination due to the increased use of crude fiber. The amount of daily feed intake was controlled by crude fiber rich diets. If these findings are adapted to certain types of pigs, a reduction of emissions and an increased resource efficiency can be expected