Development of Insulating Masonry Bricks from Wood Fiber and Varying Milled Glass Proportion

Thermal efficient sandcrete bricks are masonry units with good thermal insulating properties. Wood fiber (WF) possesses low thermal conductivity, hence, its incorporation in mortar mix results in thermal efficient masonry units. Milled glass (MG) could be added for strength enhancement. This study incorporated WF into mortar mix at a constant dosage of 5 wt.%, with varying MG proportions of 0, 5, 10, 15 and 20 wt.% and cured for 7, 14 and 28 days. The results obtained showed minimization of porosity and water absorption at increasing MG content. Density and compressive strength were enhanced as MG content increased. Flexural and splitting tensile strengths appreciated and peaked at 15 wt.% MG. Thermal performance measured demonstrated progressive appreciation in thermal conductivity while specific heat capacity followed a downtrend as MG dosage increased. The study revealed that the collage of 5 wt. % wood fiber and 15 wt. % MG yielded optimum result. The study, therefore, concludes that the addition of milled glass and wood fiber positively and significantly affected the properties of sandcrete bricks. 15 wt.% of milled glass and 5% wood fiber inclusion in sandcrete bricks are recommended for use by construction practitioners

Cement–paperboard composite for speaker/woofer casing: Experimental trend analysis (ETA) and performance evaluation

One of the uses of particle board is in the design of speaker/woofer casing, but with increasing demand, the cost is skyrocketing, effects of which lead to the high cost of end-use woofer gadgets. Cement–paper composite reinforced with snail shell powder/banana fiber was developed as an alternative. The fiber was grouped into two; untreated banana fiber (UBF) and treated banana fiber (TBF) (treated with 1 M NaOH). Fibers were infused into the composite at 0%, 0.5%, 1%, 1.5%, 2%, and 2.5% by weight of paper pulp while snail shell powder was added at 15 wt.% constant proportion for all samples produced. Curing was carried out for 28 and 56 days, respectively. The composite boards produced were examined for physical, mechanical, and microstructural properties. Results obtained indicated an uptrend in water absorption and thickness swelling at increasing fiber loading. Internal bond strength, screw holding strength, moduli of rupture, and elasticity were observed to be enhanced with increment in fiber proportion. It was further noticed that alkaline TBF performed better than the untreated fiber, hence recommended for paperboard production. Experimental trend and performance analysis engaged in revealed hydration to be the most efficient experimental variable and important for overall property maximization in cement–paper composite. Performance evaluation conducted showed effective property index was noticed to be highest for composite board doped with 2.5 wt.% TBF

Process maps and regression models for the physio-thermo-mechanical properties of sintered Al7075-Molybdenum composite

The need for high strength and high-temperature performance Al 7075 is on the rise. Moreso, the process map and model for such a process is necessary. Present report involved the design of a process map for property optimization/minimization in the development of Al-7075 composite infused with thermally stable molybdenum (Mo) particles. Mo particles were varied at 5, 10, and 15 wt% while sintering temperature was varied at 350, 450, and 550 °C. Properties evaluated are porosity, sintered density, hardness, yield strength, elongation, elastic modulus, specific heat capacity and thermal conductivity. The obtained process maps showed varying proportions in minimizing/maximizing each response property. The developed models for each property response were validated to be fit in predicting the responses

Applicability of Extreme Vertices Design in the Compositional Optimization of 3D-Printed Lightweight High-Entropy-Alloy/B₄C/ZrO₂/Titanium Trihybrid Aero-Composite

Recent studies have shown the benefits of utilizing ceramic particles as reinforcement in metal alloys; nevertheless, certain drawbacks, including loss of ductility, embrittlement, and decreases in toughness, have been noted. For the objective of obtaining balanced performance, experts have suggested the addition of metal particles as supplement to the ceramic reinforcement. Consequently, high-performance metal hybrid composites have been developed. However, achieving the optimal mix for the reinforcement combination with regards to the optimal performance of developed composite remains a challenge. This research aimed to determine the optimal mixture of Al50Cu10Sn5Mg20Zn10Ti5 lightweight high-entropy alloy (LHEA), B4C, and ZrO2 for the fabrication of trihybrid titanium composites via direct laser deposition. A mixture design was involved in the experimental design, and experimental data were modeled and optimized to achieve the optimal performance of the trihybrid composite. The ANOVA, response surface plots, and ternary maps analyses of the experimental results revealed that various combinations of reinforcement particles displayed a variety of response trends. Moreover, the analysis showed that these reinforcements significantly contributed to the magnitudes and trends of the responses. The generated models were competent for predicting response, and the best formulation consisted of 8.4% LHEA, 1.2% B4C, and 2.4% ZrO2

Modeling and optimization of green-Al 6061 prepared from environmentally source materials

Recent studies are evaluating the use of particulates fabricated from agro-based residues as reinforcement for enhancing the properties of aluminium alloys. This report focuses on the optimization approach and modeling of responses for future prediction, which are absent from the majority of studies involving particle reinforcement of an aluminum matrix. Herein, palm kernel shell ash (PKA) and rice husk ash (RHA) were incorporated with 4 wt% of WSD and used as fillers in the Aluminium-6061 matrix at variable proportions. The response surface approach was utilized in the experiment design, modeling, and outcome optimization. The independent variables are the proportions of PKA and RHA and stir casting temperature. Yield, ultimate tensile, impact strength, elastic modulus, and fracture toughness are examined as response parameters. The results demonstrated that the microstructural property played a significant role in the responses. Incorporating PKA and RHA into the Al-6061 matrix improved the response parameters. Temperatures in the range of 700 and 800 °C enhanced the property parameters, even though temperatures within 800 and 900 °C caused a decline in response. The dependence of the responses on the pattern between property variables was revealed by surface and contour plots. The development of models for predicting responses. Optimal conditions were reached at 4.03% PKA, 5.12% RHA, and 787 °C, with an error <5% when compared to the forecast responses, thus validating the model

Experimental analysis, statistical modeling, and parametric optimization of quinary-(CoCrFeMnNi)100 �x/TiCx high-entropy-alloy (HEA) manufactured by laser additive manufacturing

For additional strength increase, 5, 10, and 15% TiC was added to the quinary CoCrFeMnNi high entropy alloy (HEA) at laser powers of 100, 400, and 700 watts while selective laser melting method was engaged in the fabrication. Microstructure, porosity, density, yield and tensile strengths, elongation, and microhardness are among the parameters analyzed. As TiC appreciated from 5 to 15%, the microstructure revealed that the particles were dispersed within the matrix. Also, the addition ensued grain size refinement with increasing particle proportion. Meanwhile, 15% caused an increase in porosity, 0–10% TiC dosage and 100–700 watts laser power led to a decrease in porosity. The same dosage of TiC resulted in a linear improvement in microhardness even as 0–15% TiC ensued gradual reductions in density and elongation Increases in laser power between 100 and 700 watts were detrimental to elongation but beneficial to density and microhardness enhancement. For composites produced at 100–700 watts laser power, 5–10% TiC increased yield and ultimate tensile strengths whereas 15% TiC decreased strength. For every TiC addition, laser power 100 - 400 watts generally showed an improvement in strength and microhardness, whereas 700 watts depicted a decrease in strength and microhardness. The optimal input combination was predicted by the developed models to be 15% TiC and 504 watts laser power. Since the deviation between anticipated outcome and validation values for the responses is &lt; 0.05, the models are certified for future prediction of the responses. In conclusion, with 504 watt laser power, the entropy alloy's optimum composition is (CoCrFeMnNi)85/TiC1

Assessment of alkaline treatment of palm kernel fiber and curing duration on selected properties of cement-paper composite boards

In a bid to develop a cheaper alternative material for particleboard, fiber/particulate reinforced cement-paper composites were produced. The paper-cement matrix had 12 wt. % of cement and the matrix was reinforced with 10 wt. % fixed amount of coconut shell powder and varied amount of palm kernel fiber (0, 0.5, 1.0, 1.5, 2.0, and 2.5 wt. %). Two separate groups of samples were produced; one containing untreated fiber (UPKF), in varied proportions of 0–2.5 wt. % and the second containing alkaline-treated fiber (TPKF), in varied proportion of 0–2.5 wt. % fiber. Samples produced were cured for 28 and 49 days and examined for physical, mechanical, and thermal properties as well as microstructural features. The result obtained revealed improvement in properties of samples as fiber proportion increased. Comparison of the properties obtained indicates that alkaline-treated samples gave a better performance than the untreated counterparts, which was reflected in the sum of property ratio for each mix. The value for TPKF samples was higher than the value for UPKF samples. Also, samples cured for 49 days had better performance than the ones cured for 28 days for both UPKF and TPKF. Evaluation of the three experimental variables, fiber addition, alkaline treatment, and curing length proved that curing was more effective in enhancing the properties of the composites developed, especially the mechanical properties