Catalytic decomposition of methane to COx-free hydrogen and carbon nanotubes over Co–W/MgO catalysts

Bimetallic catalysts containing a series of Co/W at 40/10, 30/20, 20/30 and 10/40 wt% supported on MgO with a total metal content of 50 wt% were prepared and used for the catalytic decomposition of methane to COx-free hydrogen and multi-walled carbon nanotubes (MWCNTs). The solid fresh and exhausted catalysts were characterized structurally and chemically through XRD, TPR, BET, TGA, TEM and Raman spectroscopy. The 40%Co–10%W/MgO catalyst exhibited the highest activity for the production of both hydrogen and MWCNTs. The formation of a large amount of non-interacted Co3O4 species is considered as the main reason for the catalyst superiority in its activity. On the contrary, catalysts formulations of 20%Co–30%W and 10%Co–40%W demonstrated the formation of a large amount of hardly reducible CoWO4 and MgWO4 particles causing lower activity of these catalysts toward methane decomposition as evidenced through the XRD and TPR results

Catalytic para-xylene maximization. Part X: Toluene disproportionation on HF promoted H-ZSM-5 catalysts

H-ZSM-5 zeolite catalysts were doped with 2%, 3% and 4%HF to be used for investigating their activities and selectivities for xylenes production and for para-xylene maximization at temperatures of 300–500 °C via toluene disproportionation. This doping caused pore size modification of the H-ZSM-5 catalyst. The reaction was carried out in a fixed bed flow type reactor. The ratio of produced para-xylene relative to its thermodynamic composition reached as high as 3.29 at 300 °C on the 4%HF doped H-ZSM-5 catalyst although this catalyst possessed the lowest amount of the largest pores (3.0–5.7 nm) and the smallest pores (0.4–1.7 nm). The overall activities of the catalysts were decreased with an increase in HF doping because of diffusion restriction. The kinetics of the reaction were simply treated and found to give Ea and ΔS∗ values compatible with the characterization data of the catalysts

Direct conversion of natural gas into COx-free hydrogen and MWCNTs over commercial Ni–Mo/Al2O3 catalyst: Effect of reaction parameters

A commercial hydrotreating nickel molybdate/alumina catalyst was used for the direct conversion of natural gas (NG) into COx-free hydrogen and a co-valuable product of multi-walled carbon nanotubes (MWCNTs). The catalytic runs were carried out atmospherically in a fixed-bed flow reactor. The effect of reaction temperature between 600 and 800 °C, and dilution of the NG feed with nitrogen as well as pretreatment of the catalyst with hydrogen were investigated. At a reaction temperature of 700 °C and dilution ratio of NG/N2 = 20/30, the optimum yield of H2 (∼80%) was obtained with higher longevity. However, using the feed ratio of NG/N2 = 30/20, the optimum yield of MWCNTs was obtained (669%). X-ray diffraction pattern for the catalyst after the reaction showed that the MWCNTs were grown on the catalyst at all reaction temperatures under study. TEM pictures revealed that the as-grown MWCNTs at 600, 650 and 800 °C are short and long with a low graphitization degree. At 700 °C a forest of condensed CNTs is formed, whereas both carbon nanofibers and CNTs were formed at 750 °C

Catalytic Decomposition of Natural Gas to CO/CO2-Free Hydrogen Production and Carbon Nanomaterials Using MgO-Supported Monometallic Iron Family Catalysts

Monometallic Fe, Co, and Ni/MgO catalysts with 50 wt.% metal loadings were prepared and examined for natural gas decomposition to nanocarbonaceous materials, particularly multiwalled carbon nanotubes (MWCNTs) and co-valuable hydrogen. The catalytic testing was carried out in a fixed-bed horizontal reactor at 700°C under atmospheric pressure. The fresh and/or used catalysts were characterized using XRD, TPR, HRTEM, SEM, TG/DTA, Raman spectroscopy, and BET surface measurements. The resulting data showed that the 50%Co/MgO catalyst displayed higher catalytic decomposition activity of natural gas to CO x -free hydrogen production (∼88%), higher yield of MWCNTs, and excellent stability up to 10 h time-on-stream. On the other hand, the Ni-containing catalyst showed lower catalytic activity toward hydrogen and CNTs production, principally due to the formation of rock-salt Mg x Ni (1-x) O solid solution as observed from XRD and TPR data. Accordingly, the concentration of Ni particles required for natural gas feed was extremely low. The d orbital of Ni was presumed to be occupied during the formation of the solid solution, which inhibits the solublization or adsorption of hydrocarbons on Ni particles. The MWCNTs obtained over Ni-based catalyst had narrow and homogeneous diameters (∼11-13 nm). However, the Fe/MgO catalyst exhibited intermediate activity between those of Ni and Co˭MgO catalysts toward hydrogen production (∼44%). This catalyst produced mixtures of carbon nanofibers and nanotubes

Synthesis of carbon nanotubes by CCVD of natural gas using hydrotreating catalysts

Carbon nanotubes have been successfully synthesized using the catalytic chemical vapor deposition (CCVD) technique over typical refining hydrotreating catalysts (hydrodesulfurization and hydrodenitrogenation) containing Ni–Mo and Co–Mo supported on Al2O3 catalysts at 700°C in a fixed bed horizontal reactor using natural gas as a carbon source. The catalysts and the as-grown CNTs were characterized by transmission electron microscopy, HRTEM, X-ray diffraction patterns, EDX and TGA–DTG. The obtained data clarified that the Ni–Mo catalyst gives higher yield, higher purity and selectivity for CNTs compared to Co–Mo catalyst. XRD, TEM and TGA reveal also that the Ni–Mo catalyst produces mostly CNTs with different diameters whereas the Co–Mo catalyst produces largely amorphous carbon