Dynamics of water injection in an oil-wet reservoir rock at subsurface conditions: Invasion patterns and pore-filling events

We use fast synchrotron x-ray microtomography to investigate the pore-scale dynamics of water injection in an oil-wet carbonate reservoir rock at subsurface conditions. We measure, in situ, the geometric contact angles to confirm the oil-wet nature of the rock and define the displacement contact angles using an energy-balance-based approach. We observe that the displacement of oil by water is a drainagelike process, where water advances as a connected front displacing oil in the center of the pores, confining the oil to wetting layers. The displacement is an invasion percolation process, where throats, the restrictions between pores, fill in order of size, with the largest available throats filled first. In our heterogeneous carbonate rock, the displacement is predominantly size controlled; wettability has a smaller effect, due to the wide range of pore and throat sizes, as well as largely oil-wet surfaces. Wettability only has an impact early in the displacement, where the less oil-wet pores fill by water first. We observe drainage associated pore-filling dynamics including Haines jumps and snap-off events. Haines jumps occur on single- and/or multiple-pore levels accompanied by the rearrangement of water in the pore space to allow the rapid filling. Snap-off events are observed both locally and distally and the capillary pressure of the trapped water ganglia is shown to reach a new capillary equilibrium state. We measure the curvature of the oil-water interface. We find that the total curvature, the sum of the curvatures in orthogonal directions, is negative, giving a negative capillary pressure, consistent with oil-wet conditions, where displacement occurs as the water pressure exceeds that of the oil. However, the product of the principal curvatures, the Gaussian curvature, is generally negative, meaning that water bulges into oil in one direction, while oil bulges into water in the other. A negative Gaussian curvature provides a topological quantification of the good connectivity of the phases throughout the displacement

Mechanisms of microscopic displacement during enhanced oil recovery in mixed-wet rocks revealed using direct numerical simulation

We demonstrate how to use numerical simulation models directly on micro-CT images to understand the impact of several enhanced oil recovery (EOR) methods on microscopic displacement efficiency. To describe the physics with high-fidelity, we calibrate the model to match a water-flooding experiment conducted on the same rock sample (Akai et al. in Transp Porous Media 127(2):393–414, 2019. https://doi.org/10.1007/s11242-018-1198-8). First we show comparisons of water-flooding processes between the experiment and simulation, focusing on the characteristics of remaining oil after water-flooding in a mixed-wet state. In both the experiment and simulation, oil is mainly present as thin oil layers confined to pore walls. Then, taking this calibrated simulation model as a base case, we examine the application of three EOR processes: low salinity water-flooding, surfactant flooding and polymer flooding. In low salinity water-flooding, the increase in oil recovery was caused by displacement of oil from the centers of pores without leaving oil layers behind. Surfactant flooding gave the best improvement in the recovery factor of 16% by reducing the amount of oil trapped by capillary forces. Polymer flooding indicated improvement in microscopic sweep efficiency at a higher capillary number, while it did not show an improvement at a low capillary number. Overall, this work quantifies the impact of different EOR processes on local displacement efficiency and establishes a workflow based on combining experiment and modeling to design optimal recovery processes

Pore-scale Imaging and Characterization of Hydrocarbon Reservoir Rock Wettability at Subsurface Conditions Using X-ray Microtomography

In situ wettability measurements in hydrocarbon reservoir rocks have only been possible recently. The purpose of this work is to present a protocol to characterize the complex wetting conditions of hydrocarbon reservoir rock using pore-scale three-dimensional X-ray imaging at subsurface conditions. In this work, heterogeneous carbonate reservoir rocks, extracted from a very large producing oil field, have been used to demonstrate the protocol. The rocks are saturated with brine and oil and aged over three weeks at subsurface conditions to replicate the wettability conditions that typically exist in hydrocarbon reservoirs (known as mixed-wettability). After the brine injection, high-resolution three-dimensional images (2 µm/voxel) are acquired and then processed and segmented. To calculate the distribution of the contact angle, which defines the wettability, the following steps are performed. First, fluid-fluid and fluid-rock surfaces are meshed. The surfaces are smoothed to remove voxel artefacts, and in situ contact angles are measured at the three-phase contact line throughout the whole image. The main advantage of this method is its ability to characterize in situ wettability accounting for pore-scale rock properties, such as rock surface roughness, rock chemical composition, and pore size. The in situ wettability is determined rapidly at hundreds of thousands of points. The method is limited by the segmentation accuracy and X-ray image resolution. This protocol could be used to characterize the wettability of other complex rocks saturated with different fluids and at different conditions for a variety of applications. For example, it could help in determining the optimal wettability that could yield an extra oil recovery (i.e., designing brine salinity accordingly to obtain higher oil recovery) and to find the most efficient wetting conditions to trap more CO2 in subsurface formations

Modeling oil recovery in mixed-wet rocks: Pore-scale comparison between experiment and simulation

To examine the need to incorporate in situ wettability measurements in direct numerical simulations, we compare waterflooding experiments in a mixed-wet carbonate from a producing reservoir and results of direct multiphase numerical simulations using the color-gradient lattice Boltzmann method. We study the experiments of Alhammadi et al. (Sci Rep 7(1):10753, 2017. https://doi.org/10.1038/s41598-017-10992-w) where the pore-scale distribution of remaining oil was imaged using micro-CT scanning. In the experiment, in situ contact angles were measured using an automated algorithm (AlRatrout et al. in Adv Water Resour 109:158–169, 2017. https://doi.org/10.1016/j.advwatres.2017.07.018), which indicated a mixed-wet state with spatially non-uniform angles. In our simulations, the pore structure was obtained from segmented images of the sample used in the experiment. Furthermore, in situ measured angles were also incorporated into our simulations using our previously developed wetting boundary condition (Akai et al. in Adv Water Resour 116(March):56–66, 2018. https://doi.org/10.1016/j.advwatres.2018.03.014). We designed six simulations with different contact angle assignments based on experimentally measured values. Both a constant contact angle based on the average value of the measured values and non-uniform contact angles informed by the measured values gave a good agreement for fluid pore occupancy between the simulation and the experiment. However, the constant contact angle assignment predicted 54% higher water effective permeability after waterflooding than that estimated for the experimental result, whereas the non-uniform contact angle assignment gave less than 1% relative error. This means that to correctly predict fluid conductivity in mixed-wet rocks, a spatially heterogeneous wettability state needs to be taken into account. The novelty of this work is to provide a direct pore-scale comparison between experiments and simulations employing experimentally measured contact angles, and to demonstrate how to use measured contact angle data to improve the predictability of direct numerical simulation, highlighting the difference between the contact angle required for the simulation of dynamic displacement process and the contact angle measured at equilibrium after waterflooding

Pore-scale X-ray imaging with measurement of relative permeability, capillary pressure and oil recovery in a mixed-wet micro-porous carbonate reservoir rock

Differential imaging X-ray microtomography combined with a steady-state flow apparatus was used to elucidate the displacement processes during waterflooding. We simultaneously measured relative permeability and capillary pressure on a carbonate rock sample extracted from a giant producing oil field. We used the pore-scale images of crude oil and brine to measure the interfacial curvature from which the local capillary pressure was calculated; the relative permeability was found from the imposed fractional flow, the image-measured saturation, and the pressure differential across the sample. The relative permeabilities indicated favourable oil recovery for the mixed-wettability conditions. The pore-scale images showed that brine started to flow through pinned wetting layers, micro-porosity and water-wet pores, and then filled the centre of the larger oil-wet pores. Oil was drained to low saturation through connected oil layers. The brine relative permeability remained low until brine invaded a connected pathway of smaller throats at a high brine saturation. The interface between the oil and brine had a small average curvature, indicating a low capillary pressure, but we observed remarkable saddle-shaped interfaces with nearly equal but opposite curvatures in orthogonal directions. This implies good oil phase connectivity, consistent with the favourable recovery and low residual oil saturation attained in the experiments. This work illuminated displacement processes from both macro-pores and micro-pores which have important implications for improved oil recovery and, potentially, on carbon storage. In future, the measured relative permeability, capillary pressure and pore-scale fluid distribution could be used to benchmark and validate pore-scale models

In situ characterization of mixed-wettability in a reservoir rock at subsurface conditions.

We used X-ray micro-tomography to image the in situ wettability, the distribution of contact angles, at the pore scale in calcite cores from a producing hydrocarbon reservoir at subsurface conditions. The contact angle was measured at hundreds of thousands of points for three samples after twenty pore volumes of brine flooding.We found a wide range of contact angles with values both above and below 90°. The hypothesized cause of wettability alteration by an adsorbed organic layer on surfaces contacted by crude oil after primary drainage was observed with Scanning Electron Microscopy (SEM) and identified using Energy Dispersive X-ray (EDX) analysis. However, not all oil-filled pores were altered towards oil-wet conditions, which suggests that water in surface roughness, or in adjacent micro-porosity, can protect the surface from a strong wettability alteration. The lowest oil recovery was observed for the most oil-wet sample, where the oil remained connected in thin sheet-like layers in the narrower regions of the pore space. The highest recovery was seen for the sample with an average contact angle close to 90°, with an intermediate recovery in a more water-wet system, where the oil was trapped in ganglia in the larger regions of the pore space