2 research outputs found
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The impact of waste brick and geo-cement aggregates as sand replacement on the mechanical and durability properties of alkali–activated mortar composites
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Data will be made available on request.This study explores the potential of waste brick and geo-cement aggregates as substitutes for natural sand in alkali-activated materials (AAMs) for mortar production. With a focus on achieving net-zero construction and mitigating environmental impact, the study replaces Portland Cement (OPC) and virgin aggregates with waste materials and by-products. The investigation evaluates the substitution of sand (up to 100 % by weight) in AAMs with waste brick aggregates (WBA) and waste geo-cement aggregates (WGA) obtained from demolished construction and research lab waste, respectively. The research methodology involves assessing mechanical, durability, and microstructure properties to assess the performance of the developed AAMs with waste aggregates. Notably, AAM composites containing waste brick and geo-cement aggregates surpass natural aggregate composites in terms of mechanical strength, water absorption, freeze-thaw resistance, acid ingress, and chloride attack. The 7-day 50 % waste brick mixture achieved a maximum compressive strength of 61 MPa, while a 70 % waste geo-cement mortar mixture attained a maximum flexural strength of 12 MPa. Combinations, whether comprising waste brick or geo-cement mortar aggregates, demonstrate compressive strengths well over 40 MPa, rendering them suitable for heavy load-bearing structures. The 50 % waste geo-cement mortar mixture stands out with the lowest water absorption rate of 6 % and the least compressive strength loss of 13 % after the freeze-thaw test, with reductions of 6 % and 18 %, respectively, compared to the control. Additionally, 100 % waste brick AAMs exhibit the lowest compressive strength loss after chloride and acid attack tests, with reductions of 13 % and 2.5 %, respectively. When compared to all other mixtures, the 50 % waste brick aggregates mortar mixture obtained the best overall performance. The composites developed in this study affirm their suitability for use in heavy-load structural components, showcasing favourable mechanical and durable properties. These findings underscore the need for additional exploration in this direction to advance sustainable construction practices.10.3030/101029471 - European Union's Horizon 2020 research and innovation program under the Marie Skłodowska-Curie grant agreement ID: 101029471 (DigiMat project)
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Alkali activated materials with recycled unplasticised polyvinyl chloride aggregates for sand replacement
Data availability: Data will be made available on request.Copyright © The Authors 2023. Incorporating recycled Unplasticised Polyvinyl Chloride (UPVC) aggregates into Alkali Activated Materials (AAMs) presents a promising approach to alleviate the environmental drawbacks associated with conventional recycling methods for UPVC. The distinctive characteristics of UPVC aggregates, as compared to natural sand, pose a challenge in the pursuit of enhancing the mechanical properties of composites. This research aims to achieve net-zero goals and promote circular economy principles by replacing traditional Portland cement (OPC) with low-carbon AAMs and natural aggregates with recycled unplasticised polyvinyl chloride (UPVC) which, accounts for 12% of global plastic production. Coarse and fine UPVC aggregates, measuring 4–6 mm and 0–2 mm, respectively, were incorporated into AAMs. An extensive array of tests was performed to assess their environmental benefits and overall performance enhancements. The results unveiled notable advantages in terms of thermal resistivity and resistance to chloride penetration in the UPVC-infused AAMs. Notably, mixtures containing 100% fine UPVC aggregates exhibited a remarkable 70% reduction in thermal conductivity (0.465 W/mk) when compared to the control. In mechanical assessments, composites containing fine UPVC aggregates surpassed those with coarse UPVC aggregates, showcasing promise for load-bearing applications. Substituting 30% of both fine and coarse UPVC aggregates with sand yielded impressive 7-day compressive strengths of 41 MPa and 35 MPa, respectively. Moreover, the utilisation of energy-dispersive X-ray spectroscopy confirmed the absence of chloride leaching after three months. The incorporation of UPVC waste aggregates led to a significant reduction in the carbon footprint of the tested AAMs. In conclusion, these composites offer an appealing and sustainable solution for both load-bearing and non-load-bearing structures