Investigation on the Interaction of Laser Beam and Metal Powders Conveyed by Coaxial Powder Feeder

In order to investigate the transient thermal stress field in wall-shape metal part during laser direct forming, a FEM model basing on ANSYS is established, and its algorithm is also dealt with. Calculation results show that while the wall-shape metal part is being deposited, in X direction, the thermal stress in the top layer of the wall-shape metal part is tensile stress and in the inner of the wall-shape metal part is compressive stress. The reason causing above-mentioned thermal stress status in the wall-shape metal part is illustrated, and the influence of the time and the processing parameters on the thermal stress field in wall-shape metal part is also studied. The calculation results are consistent with experimental results in tendency

Numeric Calculation for Transient Thermal Stress Field in Wall-Shape Metal Part During Laser Direct Forming

In order to investigate the transient thermal stress field in wall-shape metal part during laser direct forming, a FEM model basing on ANSYS is established, and its algorithm is also dealt with. Calculation results show that while the wall-shape metal part is being deposited, in X direction, the thermal stress in the top layer of the wall-shape metal part is tensile stress and in the inner of the wall-shape metal part is compressive stress. The reason causing above-mentioned thermal stress status in the wall-shape metal part is illustrated, and the influence of the time and the processing parameters on the thermal stress field in wall-shape metal part is also studied. The calculation results are consistent with experimental results in tendency

连续移动三维瞬态激光熔池温度场数值模拟

详细介绍了在ANSYS软件平台上，建立连续移动三维瞬态激光熔池温度场计算模型的方法，计算模型中考虑了材料表面温度对激光吸收率的影响及材料相变过程对激光熔池温度场的影响。系统分析了连续移动三维激光熔池温度场随时间的变化规律。通过该计算模型，可以掌握激光加工过程中连续移动激光熔池的加热和冷却规律。计算结果表明，当激光沿45#钢基板表面由一端向另一端沿直线扫描时，由于热传导的作用，激光熔池温度随时间增加而升高，同时连续移动熔池表面温度最高点不在激光束中心，而是稍稍偏后于激光束中心。在相同激光工艺参数下，计算熔池横截面尺寸与实验所测熔池横截面尺寸相吻合，表明所建立的连续移动熔池温度场计算模型是正确和可靠的

Numerical Simulation for the Transient Temperature Field of 3D Moving Laser Molten Pool

详细介绍了在ANSYS软件平台上，建立连续移动三维瞬态激光熔池温度场计算模型的方法，计算模型中考虑了材料表面温度对激光吸收率的影响及材料相变过程对激光熔池温度场的影响。系统分析了连续移动三维激光熔池温度场随时间的变化规律。通过该计算模型，可以掌握激光加工过程中连续移动激光熔池的加热和冷却规律。计算结果表明，当激光沿45#钢基板表面由一端向另一端沿直线扫描时，由于热传导的作用，激光熔池温度随时间增加而升高，同时连续移动熔池表面温度最高点不在激光束中心，而是稍稍偏后于激光束中心。在相同激光工艺参数下，计算熔池横截面尺寸与实验所测熔池横截面尺寸相吻合，表明所建立的连续移动熔池温度场计算模型是正确和可靠的

同轴送粉激光成形中粉末与激光的相互作用

详细介绍了同轴送粉激光成形过程中，金属粉末与激光束相互作用时间的计算方法。在ANSYS软件平台上，建立了金属粉末穿越激光束过程中粉末温度场的计算模型。系统计算了不同颗粒大小316L不锈钢粉末与不同功率激光束相互作用后的温度。在此基础上，计算了金属粉末与激光束的能量交换及金属粉末落入激光熔池后与激光熔池的能量交换。计算结果表明，在激光束直径为3mm条件下，316L不锈钢粉末穿过功率大于1000W的激光束后，所有尺寸金属粉末均被熔化，即金属粉末以液态进入激光熔池。通过金属粉末与激光束及激光熔池的能量交换计算，可知在激光成形中，约有5％的激光能量用于加热和熔化粉末，而大约95％的激光能量用于激光熔池的形成及由于热传导造成的热量损失

Interaction of the Laser Beam and the Metal Powder Conveyed by Coaxial Powder Feeder

详细介绍了同轴送粉激光成形过程中,金属粉末与激光束相互作用时间的计算方法。在ANSYS软件平台上,建立了金属粉末穿越激光束过程中粉末温度场的计算模型。系统计算了不同颗粒大小316L不锈钢粉末与不同功率激光束相互作用后的温度。在此基础上,计算了金属粉末与激光束的能量交换及金属粉末落入激光熔池后与激光熔池的能量交换。计算结果表明,在激光束直径为3 mm条件下,316L不锈钢粉末穿过功率大于1000 W的激光束后,所有尺寸金属粉末均被熔化,即金属粉末以液态进入激光熔池。通过金属粉末与激光束及激光熔池的能量交换计算,可知在激光成形中,约有5%的激光能量用于加热和熔化粉末,而大约95%的激光能量用于激光熔池的形成及由于热传导造成的热量损失