On Hirth Ring Couplings: Design Principles Including the Effect of Friction

Rings with Hirth couplings are primarily used for the accurate positioning of axial-symmetric components in the machine tool industry and, generally, in mechanical components. It is also possible to use Hirth rings as connection tools. Specific industries with special milling and grinding machines are able to manufacture both tailor made and standard Hirth rings available on stock. Unfortunately, no international standard (for instance ISO, DIN or AGMA) is available for the production and the design of such components. In the best-case scenario, it is possible to find simplified design formulae in the catalogue of the suppliers. The aim of this work is to provide some accurate formulae and computational methods for design to provide better awareness on the limitations and the potential of this type of connection. The work consists of five parts: (i) a review of the base calculation derived mainly from the catalogues of manufacturers; (ii) an improved calculation based on a new analytical method including the friction phenomenon; (iii) an experimentation run for validating the method; (iv) a case study applied to a machine tool; and, (v) a closed form formulation to determine an upper threshold for friction, thus ensuring the Hirth coupling regular performance

Bindings and RESTlets: a novel set of CoAP-based application enablers to build IoT applications

Sensors and actuators are becoming important components of Internet of Things (IoT) applications. Today, several approaches exist to facilitate communication of sensors and actuators in IoT applications. Most communications go through often proprietary gateways requiring availability of the gateway for each and every interaction between sensors and actuators. Sometimes, the gateway does some processing of the sensor data before triggering actuators. Other approaches put this processing logic further in the cloud. These approaches introduce significant latencies and increased number of packets. In this paper, we introduce a CoAP-based mechanism for direct binding of sensors and actuators. This flexible binding solution is utilized further to build IoT applications through RESTlets. RESTlets are defined to accept inputs and produce outputs after performing some processing tasks. Sensors and actuators could be associated with RESTlets (which can be hosted on any device) through the flexible binding mechanism we introduced. This approach facilitates decentralized IoT application development by placing all or part of the processing logic in Low power and Lossy Networks (LLNs). We run several tests to compare the performance of our solution with existing solutions and found out that our solution reduces communication delay and number of packets in the LLN

Propellant-powered actuator for gas generators

Hydrazine operated monopropellant generators are used for spacecraft rocket engines and propellant pressurization systems. Measured work output of monopropellant actuators compares favorably with output of squib-type actuators

Advanced actuators for the control of large space structures

The objective of this research was to develop advanced six-degree-of-freedom actuators employing magnetic suspensions suitable for the control of structural vibrations in large space structures. The advanced actuators consist of a magnetically suspended mass that has three-degrees-of-freedom in both translation and rotation. The most promising of these actuators featured a rotating suspended mass providing structural control torques in a manner similar to a control moment gyro (CMG). These actuators employ large-angle-magnetic suspensions that allow gimballing of the suspended mass without mechanical gimbals. Design definitions and sizing algorithms for these CMG type as well as angular reaction mass actuators based on multi-degree-of-freedom magnetic suspensions were developed. The performance of these actuators was analytically compared with conventional reaction mass actuators for a simple space structure model

Ball bearing versus magnetic bearing reaction and momentum wheels as momentum actuators

Different bearing technologies of momentum actuators for the attitude control of satellites are compared and a guideline for the selection of the suitable momentum actuators or momentum actuator configurations to meet given mission goals with high reliability and low cost is developed. The comparison between ball bearing and magnetic bearing momentum actuators shows that given mission requirements can be economically met by employing the ball bearing technology without decreasing reliability and lifetime. However, for some special mission requirements, such as 'zero friction at zero speed,' fine pointing (met by vernier gimballing), and/or active damping, magnetic bearings may be advantageous. This makes it evident that magnetic bearing technology will not replace ball bearing technology for momentum actuators, but will supplement it for some special mission requirements

Natural frequency of beams with embedded piezoelectric sensors and actuators

A mathematical model is developed to study the natural frequency of beams with embedded piezoelectric sensors and actuators. The piezoelectric sensors/actuators in a non-piezoelectric matrix (host beam) are analyzed as two inhomogeneity problems by using Eshelby’s equivalent inclusion method. The natural frequency of the beam is determined from the variational principle in Rayleigh quotient form, which is expressed as functions of the elastic strain energy and dielectric energy of the piezoelectric sensors/actuators. The Euler-Bernoulli beam theory and Rayleigh-Ritz approximation technique are used in the present analysis. Parametric studies show that the size, volume fraction and location of the piezoelectric inclusions significantly influence the natural frequency of the beam

Distributed machining control and monitoring using smart sensors/actuators

The study of smart sensors and actuators led, during the past few years, to the development of facilities which improve traditional sensors and actuators in a necessary way to automate production systems. In an other context, many studies are carried out aiming at defining a decisional structure for production activity control and the increasing need of reactivity leads to the autonomization of decisional levels close to the operational system. We suggest in this paper to study the natural convergence between these two approaches and we propose an integration architecture dealing with machine tool and machining control that enables the exploitation of distributed smart sensors and actuators in the decisional system

Control of a multi-degree of freedom worktool for vibrations assisted forging

This paper addresses the control of a tool developed to superimpose vibrations along several directions on a piece during forging. Piezoelectric actuators are used to provide the required forces and speeds. Due to the minute displacements of the actuators, flexible hinges are used in a special arrangement in order realize the specified movements and to ensure controllability. The experimental results confirm the approach