An efficient hybrid iterated local search algorithm for the total tardiness blocking flow shop problem

This paper deals with the blocking flow shop problem and proposes an Iterated Local Search (ILS) procedure combined with a variable neighbourhood search (VNS) for the total tardiness minimization. The proposed ILS makes use of a NEH-based procedure to generate the initial solution, uses a local search to intensify the exploration which combines the insertion and swap neighbourhood and uses a perturbation mechanism that applies, d times, three neighbourhood operators to the current solution to diversify the search. The computational evaluation has shown that the insertion neighbourhood is more effective than the swap one, but it also has shown that the combination of both is a good strategy to improve the obtained solutions. Finally, the comparison of the ILS with an Iterated greedy algorithm and with a greedy randomized adaptive search procedure has revealed its good performance.Preprin

Iterated-greedy-based algorithms with beam search initialization for the permutation flowshop to minimize total tardiness

The permutation flow shop scheduling problem is one of the most studied operations research related problems. Literally, hundreds of exact and approximate algorithms have been proposed to optimise several objective functions. In this paper we address the total tardiness criterion, which is aimed towards the satisfaction of customers in a make-to-order scenario. Although several approximate algorithms have been proposed for this problem in the literature, recent contributions for related problems suggest that there is room for improving the current available algorithms. Thus, our contribution is twofold: First, we propose a fast beam-search-based constructive heuristic that estimates the quality of partial sequences without a complete evaluation of their objective function. Second, using this constructive heuristic as initial solution, eight variations of an iterated-greedy-based algorithm are proposed. A comprehensive computational evaluation is performed to establish the efficiency of our proposals against the existing heuristics and metaheuristics for the problem.Ministerio de Ciencia e Innovación DPI2013-44461-PMinisterio de Ciencia e Innovación DPI2016-80750-

A computational evaluation of constructive and improvement heuristics for the blocking flow shop to minimize total flowtime

This paper focuses on the blocking flow shop scheduling problem with the objective of total flowtime minimisation. This problem assumes that there are no buffers between machines and, due to its application to many manufacturing sectors, it is receiving a growing attention by researchers during the last years. Since the problem is NP-hard, a large number of heuristics have been proposed to provide good solutions with reasonable computational times. In this paper, we conduct a comprehensive evaluation of the available heuristics for the problem and for related problems, resulting in the implementation and testing of a total of 35 heuristics. Furthermore, we propose an efficient constructive heuristic which successfully combines a pool of partial sequences in parallel, using a beam-search-based approach. The computational experiments show the excellent performance of the proposed heuristic as compared to the best-so-far algorithms for the problem, both in terms of quality of the solutions and of computational requirements. In fact, despite being a relative fast constructive heuristic, new best upper bounds have been found for more than 27% of Taillard’s instances.Ministerio de Ciencia e Innovación DPI2013-44461-P/DP

An efficient discrete artificial bee colony algorithm for the blocking flow shop problem with total flowtime minimization

This paper presents a high performing Discrete Artificial Bee Colony algorithm for the blocking flow shop problem with flow time criterion. To develop the proposed algorithm, we considered four strategies for the food source phase and two strategies for each of the three remaining phases (employed bees, onlookers and scouts). One of the strategies tested in the food source phase and one implemented in the employed bees phase are new. Both have been proved to be very effective for the problem at hand. The initialization scheme named HPF2(¿, µ) in particular, which is used to construct the initial food sources, is shown in the computational evaluation to be one of the main procedures that allow the DABC_RCT to obtain good solutions for this problem. To find the best configuration of the algorithm, we used design of experiments (DOE). This technique has been used extensively in the literature to calibrate the parameters of the algorithms but not to select its configuration. Comparing it with other algorithms proposed for this problem in the literature demonstrates the effectiveness and superiority of the DABC_RCTPeer ReviewedPostprint (author’s final draft

Iterated search methods for earliness and tardiness minimization in hybrid flowshops with due windows

[EN] In practice due dates usually behave more like intervals rather than specific points in time. This paper studies hybrid flowshops where jobs, if completed inside a due window, are considered on time. The objective is therefore the minimization of the weighted earliness and tardiness from the due window. This objective has seldom been studied and there are almost no previous works for hybrid flowshops. We present methods based on the simple concepts of iterated greedy and iterated local search. We introduce some novel operators and characteristics, like an optimal idle time insertion procedure and a two stage local search where, in the second stage, a limited local search on a exact representation is carried out. We also present a comprehensive computational campaign, including the reimplementation and comparison of 9 competing procedures. A thorough evaluation of all methods with more than 3000 instances shows that our presented approaches yield superior results which are also demonstrated to be statistically significant. Experiments also show the contribution of the new operators in the presented methods. (C) 2016 Elsevier Ltd. All rights reserved.The authors would like to thank Professors Lofti Hidri and Mohamed Haouari for sharing with us the source codes and explanations of the lower bounds. Quan-Ke Pan is supported by the National Natural Science Foundation of China (Grant No. 51575212), Program for New Century Excellent Talents in University (Grant No. NCET-13-0106), Science Foundation of Hubei Province in China (Grant No. 2015CFB560), Specialized Research Fund for the Doctoral Program of Higher Education (Grant No. 20130042110035), Key Laboratory Basic Research Foundation of Education Department of Liaoning Province (LZ2014014), Open Research Fund Program of the State Key Laboratory of Digital Manufacturing Equipment and Technology, Huazhong University of Science and Technology, China. Ruben Ruiz and Pedro Alfaro-Fernandez are supported by the Spanish Ministry of Economy and Competitiveness, under the project "SCHEYARD Optimization of Scheduling Problems in Container Yards" (No. DPI2015-65895-R) financed by FEDER funds.Pan, Q.; Ruiz García, R.; Alfaro-Fernandez, P. (2017). Iterated search methods for earliness and tardiness minimization in hybrid flowshops with due windows. Computers & Operations Research. 80:50-60. https://doi.org/10.1016/j.cor.2016.11.022S50608

An effective iterated greedy algorithm for the mixed no-idle flowshop scheduling problem

In the no-idle flowshop, machines cannot be idle after finishing one job and before starting the next one. Therefore, start times of jobs must be delayed to guarantee this constraint. In practice machines show this behavior as it might be technically unfeasible or uneconomical to stop a machine in between jobs. This has important ramifications in the modern industry including fiber glass processing, foundries, production of integrated circuits and the steel making industry, among others. However, to assume that all machines in the shop have this no-idle constraint is not realistic. To the best of our knowledge, this is the first paper to study the mixed no-idle extension where only some machines have the no-idle constraint. We present a mixed integer programming model for this new problem and the equations to calculate the makespan. We also propose a set of formulas to accelerate the calculation of insertions that is used both in heuristics as well as in the local search procedures. An effective iterated greedy (IG) algorithm is proposed. We use an NEH-based heuristic to construct a high quality initial solution. A local search using the proposed accelerations is employed to emphasize intensification and exploration in the IG. A new destruction and construction procedure is also shown. To evaluate the proposed algorithm, we present several adaptations of other well-known and recent metaheuristics for the problem and conduct a comprehensive set of computational and statistical experiments with a total of 1750 instances. The results show that the proposed IG algorithm outperforms existing methods in the no-idle and in the mixed no-idle scenarios by a significant margin.Quan-Ke Pan is partially supported by the National Science Foundation of China 61174187, Program for New Century Excellent Talents in University (NCET-13-0106), Science Foundation of Liaoning Province in China (2013020016), Basic scientific research foundation of Northeast University under Grant N110208001, Starting foundation of Northeast University under Grant 29321006, and Shandong Province Key Laboratory of Intelligent Information Processing and Network Security (Liaocheng University). Ruben Ruiz is partially supported by the Spanish Ministry of Economy and Competitiveness, under the project "RESULT - Realistic Extended Scheduling Using Light Techniques" with reference DPI2012-36243-C02-01 co-financed by the European Union and FEDER funds and by the Universitat Politecnica de Valencia, for the project MRPIV with reference PAID/2012/202.Pan, Q.; Ruiz García, R. (2014). An effective iterated greedy algorithm for the mixed no-idle flowshop scheduling problem. Omega. 44:41-50. https://doi.org/10.1016/j.omega.2013.10.002S41504

An iterated greedy heuristic for no-wait flow shops with sequence dependent setup times, learning and forgetting effects

[EN] This paper addresses a sequence dependent setup times no-wait flowshop with learning and forgetting effects to minimize total flowtime. This problem is NP-hard and has never been considered before. A position-based learning and forgetting effects model is constructed. Processing times of operations change with the positions of corresponding jobs in a schedule. Objective increment properties are deduced and based on them three accelerated neighbourhood construction heuristics are presented. Because of the simplicity and excellent performance shown in flowshop scheduling problems, an iterated greedy heuristic is proposed. The proposed iterated greedy algorithm is compared with some existing algorithms for related problems on benchmark instances. Comprehensive computational and statistical tests show that the presented method obtains the best performance among the compared methods. (C) 2018 Elsevier Inc. All rights reserved.This work is supported by the National Natural Science Foundation of China (Nos. 61572127, 61272377), the Collaborative Innovation Center of Wireless Communications Technology and the Key Natural Science Fund for Colleges and Universities in Jiangsu Province (No. 12KJA630001). Ruben Ruiz is partially supported by the Spanish Ministry of Economy and Competitiveness(MINECO), under the project "SCHEYARD - Optimization of Scheduling Problems in Container Yards" with reference DPI2015-65895-R.Li, X.; Yang, Z.; Ruiz García, R.; Chen, T.; Sui, S. (2018). An iterated greedy heuristic for no-wait flow shops with sequence dependent setup times, learning and forgetting effects. Information Sciences. 453:408-425. https://doi.org/10.1016/j.ins.2018.04.038S40842545

Efficient heuristics for the parallel blocking flow shop scheduling problem

We consider the NP-hard problem of scheduling n jobs in F identical parallel flow shops, each consisting of a series of m machines, and doing so with a blocking constraint. The applied criterion is to minimize the makespan, i.e., the maximum completion time of all the jobs in F flow shops (lines). The Parallel Flow Shop Scheduling Problem (PFSP) is conceptually similar to another problem known in the literature as the Distributed Permutation Flow Shop Scheduling Problem (DPFSP), which allows modeling the scheduling process in companies with more than one factory, each factory with a flow shop configuration. Therefore, the proposed methods can solve the scheduling problem under the blocking constraint in both situations, which, to the best of our knowledge, has not been studied previously. In this paper, we propose a mathematical model along with some constructive and improvement heuristics to solve the parallel blocking flow shop problem (PBFSP) and thus minimize the maximum completion time among lines. The proposed constructive procedures use two approaches that are totally different from those proposed in the literature. These methods are used as initial solution procedures of an iterated local search (ILS) and an iterated greedy algorithm (IGA), both of which are combined with a variable neighborhood search (VNS). The proposed constructive procedure and the improved methods take into account the characteristics of the problem. The computational evaluation demonstrates that both of them –especially the IGA– perform considerably better than those algorithms adapted from the DPFSP literature.Peer ReviewedPostprint (author's final draft

A bounded-search iterated greedy algorithm for the distributed permutation flowshop scheduling problem

As the interest of practitioners and researchers in scheduling in a multi-factory environment is growing, there is an increasing need to provide efficient algorithms for this type of decision problems, characterised by simultaneously addressing the assignment of jobs to different factories/workshops and their subsequent scheduling. Here we address the so-called distributed permutation flowshop scheduling problem, in which a set of jobs has to be scheduled over a number of identical factories, each one with its machines arranged as a flowshop. Several heuristics have been designed for this problem, although there is no direct comparison among them. In this paper, we propose a new heuristic which exploits the specific structure of the problem. The computational experience carried out on a well-known testbed shows that the proposed heuristic outperforms existing state-of-the-art heuristics, being able to obtain better upper bounds for more than one quarter of the problems in the testbed.Ministerio de Ciencia e Innovación DPI2010-15573/DP

Minimization of total tardiness in no-wait flowshop production systems with preventive maintenance

Efficient business organizations must balance quality, cost, and time constraints in competitive environments. Reflecting the complexity of this task, we consider manufacturing systems including several stages of production chains requiring time measurement. When production scheduling is not prioritized in such enterprises, several negative effects may occur. A corporation may suffer financial penalties as well as negative brand exposure, and thus may find its credibility challenged. Therefore, in this study, we propose constructive methods to minimize a total tardiness criterion, considering preventative maintenance constraints to reflect the reality of industrial practice, focusing on a no-wait flowshop environment in which jobs are successively processed without operational interruptions. In addition to proposing constructive methods to solve the no-wait flowshop production scheduling problem, a metaheuristic is presented as an approach to improve results obtained by constructive methods. Computational experiments were designed and performed to compare several production scheduling algorithms. Among various constructive heuristics considered, an algorithm called HENLL using an insertion logic showed the best performance. The proposed metaheuristic is based on the iterated greedy (IG) search method, and the results obtained demonstrated significant improvement compared to the heuristics alone. It is expected that this study may be used by production planning and control (PPC) professionals to apply the proposed method to schedule production more efficiently. We show that the proposed method successfully presented a better solution in relation to total tardiness, considering the above mentioned environment