Interconnect optimizations for nanometer VLSI design

textAs the semiconductor technology scales into deeper sub-micron domain, billions of transistors can be used on a single system-on-chip (SOC) makes interconnection optimization more important roughly for two reasons. First, congestion, power, timing in routing and buffering requirements make inter- connection optimization more and more challenging. Second, gate delay get- ting shorter while the RC delay gets longer due to scaling. Study of interconnection construction and optimization algorithms in real industry flows and designs ends up with interesting findings. One used to be overlooked but very important and practical problem is how to utilize over- the-block routing resources intelligently. Routing over large IP blocks needs special attention as there is almost no way to insert buffers inside hard IP blocks, which can lead to unsolvable slew/timing violations. In current design flows we have seen, the routing resources over the IP blocks were either dealt as routing blockages leading to a significant waste, or simply treated in the same way as outside-the-block routing resources, which would violate the slew constraints and thus fail buffering. To handle that, this work proposes a novel buffering-aware over-the- block rectilinear Steiner minimum tree (BOB-RSMT) algorithm which helps reclaim the “wasted” over-the-block routing resources while meeting user-specified slew constraints. Proposed algorithm incrementally and efficiently migrates initial tree structures with buffering-awareness to meet slew constraints while minimizing wire-length. Moreover, due to the fact that timing optimization is important for the VLSI design, in this work, timing-driven over-the-block rectilinear Steiner tree (TOB-RST) is also studied to optimize critical paths. This proposed TOB-RST algorithm can be used in routing or post-routing stage to provide high-quality topologies to help close timing. Then a follow-up problem emerges: how to accomplish the whole routing with over-the-block routing resources used properly. Utilizing over-the- block routing resources could dramatically improve the routing solution, yet require special attention, since the slew, affected by different RC on different metal layers, must be constrained by buffering and is easily violated. Moreover, even of all nets are slew-legalized, the routing solution could still suffer from heavy congestion problem. A new global router, BOB-Router, is to solve the over-the-block global routing problem through minimizing overflows, wire-length and via count simultaneously without violating slew constraints. Based on my completed works, BOB-RSMT and BOB-Router tremendously improve the overall routing and buffering quality. Experimental results show that proposed over-the-block rectilinear Steiner tree construction and routing completely satisfies the slew constraints and significantly outperforms the obstacle-avoiding rectilinear Steiner tree construction and routing in terms of wire-length, via count and overflows.Electrical and Computer Engineerin

Interconnect tree optimization algorithm in nanometer very large scale integration designs

This thesis proposes a graph-based maze routing and buffer insertion algorithm for nanometer Very Large Scale Integration (VLSI) layout designs. The algorithm is called Hybrid Routing Tree and Buffer insertion with Look-Ahead (HRTB-LA). In recent VLSI designs, interconnect delay becomes a dominant factor compared to gate delay. The well-known technique to minimize the interconnect delay is by inserting buffers along the interconnect wires. In conventional buffer insertion algorithms, the buffers are inserted on the fixed routing paths. However, in a modern design, there are macro blocks that prohibit any buffer insertion in their respective area. Most of the conventional buffer insertion algorithms do not consider these obstacles. In the presence of buffer obstacles, post routing algorithm may produce poor solution. On the other hand, simultaneous routing and buffer insertion algorithm offers a better solution, but it was proven to be NP-complete. Besides timing performance, power dissipation of the inserted buffers is another metric that needs to be optimized. Research has shown that power dissipation overhead due to buffer insertions is significantly high. In other words, interconnect delay and power dissipation move in opposite directions. Although many methodologies to optimize timing performance with power constraint have been proposed, no algorithm is based on grid graph technique. Hence, the main contribution of this thesis is an efficient algorithm using a hybrid approach for multi-constraint optimization in multi-terminal nets. The algorithm uses dynamic programming to compute the interconnect delay and power dissipation of the inserted buffers incrementally, while an effective runtime is achieved with the aid of novel look-ahead and graph pruning schemes. Experimental results prove that HRTB-LA is able to handle multi-constraint optimizations and produces up to 47% better solution compared to a post routing buffer insertion algorithm in comparable runtime

High-performance and Low-power Clock Network Synthesis in the Presence of Variation.

Semiconductor technology scaling requires continuous evolution of all aspects of physical design of integrated circuits. Among the major design steps, clock-network synthesis has been greatly affected by technology scaling, rendering existing methodologies inadequate. Clock routing was previously sufficient for smaller ICs, but design difficulty and structural complexity have greatly increased as interconnect delay and clock frequency increased in the 1990s. Since a clock network directly influences IC performance and often consumes a substantial portion of total power, both academia and industry developed synthesis methodologies to achieve low skew, low power and robustness from PVT variations. Nevertheless, clock network synthesis under tight constraints is currently the least automated step in physical design and requires significant manual intervention, undermining turn-around-time. The need for multi-objective optimization over a large parameter space and the increasing impact of process variation make clock network synthesis particularly challenging. Our work identifies new objectives, constraints and concerns in the clock-network synthesis for systems-on-chips and microprocessors. To address them, we generate novel clock-network structures and propose changes in traditional physical-design flows. We develop new modeling techniques and algorithms for clock power optimization subject to tight skew constraints in the presence of process variations. In particular, we offer SPICE-accurate optimizations of clock networks, coordinated to reduce nominal skew below 5 ps, satisfy slew constraints and trade-off skew, insertion delay and power, while tolerating variations. To broaden the scope of clock-network-synthesis optimizations, we propose new techniques and a methodology to reduce dynamic power consumption by 6.8%-11.6% for large IC designs with macro blocks by integrating clock network synthesis within global placement. We also present a novel non-tree topology that is 2.3x more power-efficient than mesh structures. We fuse several clock trees to create large-scale redundancy in a clock network to bridge the gap between tree-like and mesh-like topologies. Integrated optimization techniques for high-quality clock networks described in this dissertation strong empirical results in experiments with recent industry-released benchmarks in the presence of process variation. Our software implementations were recognized with the first-place awards at the ISPD 2009 and ISPD 2010 Clock-Network Synthesis Contests organized by IBM Research and Intel Research.Ph.D.Electrical EngineeringUniversity of Michigan, Horace H. Rackham School of Graduate Studieshttp://deepblue.lib.umich.edu/bitstream/2027.42/89711/1/ejdjsy_1.pd

A Multiple-objective ILP based Global Routing Approach for VLSI ASIC Design

A VLSI chip can today contain hundreds of millions transistors and is expected to contain more than 1 billion transistors in the next decade. In order to handle this rapid growth in integration technology, the design procedure is therefore divided into a sequence of design steps. Circuit layout is the design step in which a physical realization of a circuit is obtained from its functional description. Global routing is one of the key subproblems of the circuit layout which involves finding an approximate path for the wires connecting the elements of the circuit without violating resource constraints. The global routing problem is NP-hard, therefore, heuristics capable of producing high quality routes with little computational effort are required as we move into the Deep Sub-Micron (DSM) regime. In this thesis, different approaches for global routing problem are first reviewed. The advantages and disadvantages of these approaches are also summarized. According to this literature review, several mathematical programming based global routing models are fully investigated. Quality of solution obtained by these models are then compared with traditional Maze routing technique. The experimental results show that the proposed model can optimize several global routing objectives simultaneously and effectively. Also, it is easy to incorporate new objectives into the proposed global routing model. To speedup the computation time of the proposed ILP based global router, several hierarchical methods are combined with the flat ILP based global routing approach. The experimental results indicate that the bottom-up global routing method can reduce the computation time effectively with a slight increase of maximum routing density. In addition to wire area, routability, and vias, performance and low power are also important goals in global routing, especially in deep submicron designs. Previous efforts that focused on power optimization for global routing are hindered by excessively long run times or the routing of a subset of the nets. Accordingly, a power efficient multi-pin global routing technique (PIRT) is proposed in this thesis. This integer linear programming based techniques strives to find a power efficient global routing solution. The results indicate that an average power savings as high as 32\% for the 130-nm technology can be achieved with no impact on the maximum chip frequency

Algorithms for the scaling toward nanometer VLSI physical synthesis

Along the history of Very Large Scale Integration (VLSI), we have successfully scaled down the size of transistors, scaled up the speed of integrated circuits (IC) and the number of transistors in a chip - these are just a few examples of our achievement in VLSI scaling. It is projected to enter the nanometer (timing estimation and buffer planning for global routing and other early stages such as floorplanning. A novel path based buffer insertion scheme is also included, which can overcome the weakness of the net based approaches. Part-2 Circuit clustering techniques with the application in Field-Programmable Gate Array (FPGA) technology mapping The problem of timing driven n-way circuit partitioning with application to FPGA technology mapping is studied and a hierarchical clustering approach is presented for the latest multi-level FPGA architectures. Moreover, a more general delay model is included in order to accurately characterize the delay behavior of the clusters and circuit elements

Timing-Constrained Global Routing with Buffered Steiner Trees

This dissertation deals with the combination of two key problems that arise in the physical design of computer chips: global routing and buffering. The task of buffering is the insertion of buffers and inverters into the chip's netlist to speed-up signal delays and to improve electrical properties of the chip. Insertion of buffers and inverters goes alongside with construction of Steiner trees that connect logical sources with possibly many logical sinks and have buffers and inverters as parts of these connections. Classical global routing focuses on packing Steiner trees within the limited routing space. Buffering and global routing have been solved separately in the past. In this thesis we overcome the limitations of the classical approaches by considering the buffering problem as a global, multi-objective problem. We study its theoretical aspects and propose algorithms which we implement in the tool BonnRouteBuffer for timing-constrained global routing with buffered Steiner trees. At its core, we propose a new theoretically founded framework to model timing constraints inherently within global routing. As most important sub-task we have to compute a buffered Steiner tree for a single net minimizing the sum of prices for delays, routing congestion, placement congestion, power consumption, and net length. For this sub-task we present a fully polynomial time approximation scheme to compute an almost-cheapest Steiner tree with a given routing topology and prove that an exact algorithm cannot exist unless P=NP. For topology computation we present a bicriteria approximation algorithm that bounds both the geometric length and the worst slack of the topology. To improve the practical results we present many heuristic modifications, speed-up- and post-optimization techniques for buffered Steiner trees. We conduct experiments on challenging real-world test cases provided by our cooperation partner IBM to demonstrate the quality of our tool. Our new algorithm could produce better solutions with respect to both timing and routability. After post-processing with gate sizing and Vt-assignment, we can even reduce the power consumption on most instances. Overall, our results show that our tool BonnRouteBuffer for timing-constrained global routing is superior to industrial state-of-the-art tools

Timing Closure in Chip Design

Achieving timing closure is a major challenge to the physical design of a computer chip. Its task is to find a physical realization fulfilling the speed specifications. In this thesis, we propose new algorithms for the key tasks of performance optimization, namely repeater tree construction; circuit sizing; clock skew scheduling; threshold voltage optimization and plane assignment. Furthermore, a new program flow for timing closure is developed that integrates these algorithms with placement and clocktree construction. For repeater tree construction a new algorithm for computing topologies, which are later filled with repeaters, is presented. To this end, we propose a new delay model for topologies that not only accounts for the path lengths, as existing approaches do, but also for the number of bifurcations on a path, which introduce extra capacitance and thereby delay. In the extreme cases of pure power optimization and pure delay optimization the optimum topologies regarding our delay model are minimum Steiner trees and alphabetic code trees with the shortest possible path lengths. We presented a new, extremely fast algorithm that scales seamlessly between the two opposite objectives. For special cases, we prove the optimality of our algorithm. The efficiency and effectiveness in practice is demonstrated by comprehensive experimental results. The task of circuit sizing is to assign millions of small elementary logic circuits to elements from a discrete set of logically equivalent, predefined physical layouts such that power consumption is minimized and all signal paths are sufficiently fast. In this thesis we develop a fast heuristic approach for global circuit sizing, followed by a local search into a local optimum. Our algorithms use, in contrast to existing approaches, the available discrete layout choices and accurate delay models with slew propagation. The global approach iteratively assigns slew targets to all source pins of the chip and chooses a discrete layout of minimum size preserving the slew targets. In comprehensive experiments on real instances, we demonstrate that the worst path delay is within 7% of its lower bound on average after a few iterations. The subsequent local search reduces this gap to 2% on average. Combining global and local sizing we are able to size more than 5.7 million circuits within 3 hours. For the clock skew scheduling problem we develop the first algorithm with a strongly polynomial running time for the cycle time minimization in the presence of different cycle times and multi-cycle paths. In practice, an iterative local search method is much more efficient. We prove that this iterative method maximizes the worst slack, even when restricting the feasible schedule to certain time intervals. Furthermore, we enhance the iterative local approach to determine a lexicographically optimum slack distribution. The clock skew scheduling problem is then generalized to allow for simultaneous data path optimization. In fact, this is a time-cost tradeoff problem. We developed the first combinatorial algorithm for computing time-cost tradeoff curves in graphs that may contain cycles. Starting from the lowest-cost solution, the algorithm iteratively computes a descent direction by a minimum cost flow computation. The maximum feasible step length is then determined by a minimum ratio cycle computation. This approach can be used in chip design for several optimization tasks, e.g. threshold voltage optimization or plane assignment. Finally, the optimization routines are combined into a timing closure flow. Here, the global placement is alternated with global performance optimization. Netweights are used to penalize the length of critical nets during placement. After the global phase, the performance is improved further by applying more comprehensive optimization routines on the most critical paths. In the end, the clock schedule is optimized and clocktrees are inserted. Computational results of the design flow are obtained on real-world computer chips

Shortest Paths and Steiner Trees in VLSI Routing

Routing is one of the major steps in very-large-scale integration (VLSI) design. Its task is to find disjoint wire connections between sets of points on a chip, subject to numerous constraints. This problem is solved in a two-stage approach, which consists of so-called global and detailed routing steps. For each set of metal components to be connected, global routing reduces the search space by computing corridors in which detailed routing sequentially determines the desired connections as shortest paths. In this thesis, we present new theoretical results on Steiner trees and shortest paths, the two main mathematical concepts in routing. In the practical part, we give computational results of BonnRoute, a VLSI routing tool developed at the Research Institute for Discrete Mathematics at the University of Bonn. Interconnect signal delays are becoming increasingly important in modern chip designs. Therefore, the length of paths or direct delay measures should be taken into account when constructing rectilinear Steiner trees. We consider the problem of finding a rectilinear Steiner minimum tree (RSMT) that --- as a secondary objective --- minimizes a signal delay related objective. Given a source we derive some structural properties of RSMTs for which the weighted sum of path lengths from the source to the other terminals is minimized. Also, we present an exact algorithm for constructing RSMTs with weighted sum of path lengths as secondary objective, and a heuristic for various secondary objectives. Computational results for industrial designs are presented. We further consider the problem of finding a shortest rectilinear Steiner tree in the plane in the presence of rectilinear obstacles. The Steiner tree is allowed to run over obstacles; however, if it intersects an obstacle, then no connected component of the induced subtree must be longer than a given fixed length. This kind of length restriction is motivated by its application in VLSI routing where a large Steiner tree requires the insertion of repeaters which must not be placed on top of obstacles. We show that there are optimal length-restricted Steiner trees with a special structure. In particular, we prove that a certain graph (called augmented Hanan grid) always contains an optimal solution. Based on this structural result, we give an approximation scheme for the special case that all obstacles are of rectangular shape or are represented by at most a constant number of edges. Turning to the shortest paths problem, we present a new generic framework for Dijkstra's algorithm for finding shortest paths in digraphs with non-negative integral edge lengths. Instead of labeling individual vertices, we label subgraphs which partition the given graph. Much better running times can be achieved if the number of involved subgraphs is small compared to the order of the original graph and the shortest path problems restricted to these subgraphs is computationally easy. As an application we consider the VLSI routing problem, where we need to find millions of shortest paths in partial grid graphs with billions of vertices. Here, the algorithm can be applied twice, once in a coarse abstraction (where the labeled subgraphs are rectangles), and once in a detailed model (where the labeled subgraphs are intervals). Using the result of the first algorithm to speed up the second one via goal-oriented techniques leads to considerably reduced running time. We illustrate this with the routing program BonnRoute on leading-edge industrial chips. Finally, we present computational results of BonnRoute obtained on real-world VLSI chips. BonnRoute fulfills all requirements of modern VLSI routing and has been used by IBM and its customers over many years to produce more than one thousand different chips. To demonstrate the strength of BonnRoute as a state-of-the-art industrial routing tool, we show that it performs excellently on all traditional quality measures such as wire length and number of vias, but also on further criteria of equal importance in the every-day work of the designer