Stiffness-tuneable limb segment with flexible spine for malleable robots

Robotic arms built from stiffness-adjustable, con-tinuously bending segments serially connected with revolutejoints have the ability to change their mechanical architectureand workspace, thus allowing high flexibility and adaptation todifferent tasks with less than six degrees of freedom, a conceptthat we call malleable robots. Known stiffening mechanismsmay be used to implement suitable links for these novel roboticmanipulators; however, these solutions usually show a reducedperformance when bending due to structural deformation. Byincluding an inner support structure this deformation can beminimised, resulting in an increased stiffening performance.This paper presents a new multi-material spine-inspired flexiblestructure for providing support in stiffness-controllable layer-jamming-based robotic links of large diameter. The proposedspine mechanism is highly movable with type and range ofmotions that match those of a robotic link using solely layerjamming, whilst maintaining a hollow and light structure. Themechanics and design of the flexible spine are explored, anda prototype of a link utilising it is developed and comparedwith limb segments based on granular jamming and layerjamming without support structure. Results of experimentsverify the advantages of the proposed design, demonstratingthat it maintains a constant central diameter across bendingangles and presents an improvement of more than 203% ofresisting force at 180°

Design and workspace characterisation of malleable robots

For the majority of tasks performed by traditionalserial robot arms, such as bin picking or pick and place, onlytwo or three degrees of freedom (DOF) are required for motion;however, by augmenting the number of degrees of freedom,further dexterity of robot arms for multiple tasks can beachieved. Instead of increasing the number of joints of a robotto improve flexibility and adaptation, which increases controlcomplexity, weight, and cost of the overall system, malleablerobots utilise a variable stiffness link between joints allowing therelative positioning of the revolute pairs at each end of the linkto vary, thus enabling a low DOF serial robot to adapt acrosstasks by varying its workspace. In this paper, we present thedesign and prototyping of a 2-DOF malleable robot, calculatethe general equation of its workspace using a parameterisationbased on distance geometry—suitable for robot arms of variabletopology, and characterise the workspace categories that theend effector of the robot can trace via reconfiguration. Throughthe design and construction of the malleable robot we exploredesign considerations, and demonstrate the viability of theoverall concept. By using motion tracking on the physical robot,we show examples of the infinite number of workspaces thatthe introduced 2-DOF malleable robot can achieve

Fabricate 2020

Fabricate 2020 is the fourth title in the FABRICATE series on the theme of digital fabrication and published in conjunction with a triennial conference (London, April 2020). The book features cutting-edge built projects and work-in-progress from both academia and practice. It brings together pioneers in design and making from across the fields of architecture, construction, engineering, manufacturing, materials technology and computation. Fabricate 2020 includes 32 illustrated articles punctuated by four conversations between world-leading experts from design to engineering, discussing themes such as drawing-to-production, behavioural composites, robotic assembly, and digital craft