Real-Time Digital Simulators: A Comprehensive Study on System Overview, Application, and Importance

The multifarious improvements in computational and simulation tools have brought tremendous progress in the field of designing, testing and analyzing technologies. In this paper, the technological aspects and the concept of modern real-time digital simulators are presented. The real-time simulator functions in real time, thus it produces continuous output that realistically represents the conditions of a real system. Also, in a real-time simulator the user can test physical devices. Therefore, it is of great importance to understand the features and roles of the advanced simulator technologies. Also, User-friendly system interface, easy application in system design and testing, and most importantly cost effectiveness are the most desire features for implying these simulator into a research. Therefore, this paper summarizes all significant features by considering the above-mentioned facts of some most popular, globally, and commercially available simulator technologies. Real Time Digital Simulators (RTDS), OPAL-RT, Network Torsion Machine Control (NETOMAC), dSPACE, Real-Time solution by MathWorks (xPC target, Real-Time Windows target), Power_system Online_simulation Unveil Your Analysis (POUYA) Simulator and Typhoon HIL Simulator are discussed in this review paper based on the accessibility of information. A summarization of these simulators’ background, hardware, software and communication protocols are presented. Applications of these above-mentioned simulators are also added to understand the potentials of these simulators

Estudo do impacto de transientes elétricos em protocolos de comunicação em sistemas embarcados

O aumento da complexidade e responsabilidade dos dispositivos embarcados nos veículos hoje, tem orientado os esforços no desenvolvimento de sistemas de controle para que estes sejam mais rápidos, precisos, robustos e principamente seguros. Com isso, estes dispositivos estão levando os protocolos de comunicação a um patamar inédito de exigência, tanto no quesito de capacidade como confiabilidade. Protocolos como CAN, CAN-FD e FlexRay entre outros, tem sido utilizados devido às suas características de segurança e a capacidade de atender aos requisitos temporais dos diversos circuitos embarcados. O desenvolvimento e utilização cada vez mais frequente de dispositivos focados em segurança, fazem com que a comunicação entre os diversos componentes destes dispositivos seja exigida ao máximo, levando à necessidade de respostas confiáveis ao extremo. Sistemas como freios ABS, suspensão ativa, frenagem autonoma de emergência, controle de velocidade e distância adaptativo, entre outros, que envolvem várias ECUs distribuídas ao longo do veículo, dispões de frações de segundo para a reação do sistema, entre o sinal de entrada e a atuação correspondente, demandando uma comunicação segura e tolerante à falhas. Os veículos hoje estão passando por grandes mudanças conceituais, trazendo cada vez mais elementos onde o funcionamento demanda mais energia das fontes de alimentação. Diversos sistemas existentes nos veículos geram ruídos como os Transientes Elétricos Rápidos, ou "Electric Fast Transient" (EFT), que estão presentes nas mais simples operações cotidianas do veículo, como ligar e desligar o farol, o ar condicionado, o limpador de para brisas, ou mesmo o acionamento de iluminação diurna (DRL), etc. Neste trabalho foram realizados diversos ensaios, utilizando ECUs com diferentes funções e protocolos, para identificar a susceptibilidade dos referidos sistemas e os protocolos à presença destes ruídos. Visando atender às normas IEC 62228 e a ISO26262, este trabalho demandou o projeto e construção de dois circuitos eletrônicos diferentes, um circuito observando os dados de tempos de subida e de descida (rise and fall time) dos pulsos de EFT, e outro observando a arquitetura do layout da placa de circuito impresso (PCB), as suas entradas, saídas, componentes, etc. Estes ensaios visaram identificar o quanto estes protocolos são suscetíveis à estes tipos de ruídos, utilizando métricas de análise baseadas nos tempos de latência e variação de jitter dos pacotes de comunicação.The increasing complexity and accountability of embedded devices in vehicles today has driven efforts to develop control systems to make them faster, accuratest, safest, robustest. Thus, these devices are taking communication protocols to an unprecedented level of demand, both in terms of capacity and reliability. Protocols such as CAN, CANFD and FlexRay among others have been used due to their safety characteristics and the ability to meet the time requirements of various embedded circuits. The increasing development and use of safety-focused devices, means that communication between the various components of these devices is required to the utmost, leading to the need for extremely reliable responses. Systems such as ABS brakes, active suspension, autonomous emergency braking, adaptative cruise control, among others, which involve various ECUs distributed throughout the vehicle, have milliseconds for system reaction, between input signal and concrete actuation, requiring safe and failure tolerant communication. Vehicles today are undergoing major conceptual changes, bringing more and more elements whose operation require more energy from power supplies. These systems generate noise such as "Electric Fast Transient" (EFT), which are present in the simplest daily operations of the vehicle, such as turning the headlight on, the air conditioner, the windscreen wiper, or even the daytime running light (DRL), etc. In this work several tests were carried out, using different ECUs with different functions and different protocols to identify the susceptibility of these systems and the protocols to these noises. In order to comply with IEC 62228 and ISO 26262 standards, this work required the design and construction of two different electronic circuits, one circuit observing the rise and fall time data of the EFT pulses, and the other observing the architecture of the printed circuit board (PCB) layout, its inputs and outputs, components, etc. These tests aimed to identify how susceptible these protocols are to these types of noise, using analysis metrics based on latency time and jitter variation of communication packets

Distributed control of a fault tolerant modular multilevel inverter for direct-drive wind turbine grid interfacing

Modular generator and converter topologies are being pursued for large offshore wind turbines to achieve fault tolerance and high reliability. A centralized controller presents a single critical point of failure which has prevented a truly modular and fault tolerant system from being obtained. This study analyses the inverter circuit control requirements during normal operation and grid fault ride-through, and proposes a distributed controller design to allow inverter modules to operate independently of each other. All the modules independently estimate the grid voltage magnitude and position, and the modules are synchronised together over a CAN bus. The CAN bus is also used to interleave the PWM switching of the modules and synchronise the ADC sampling. The controller structure and algorithms are tested by laboratory experiments with respect to normal operation, initial synchronization to the grid, module fault tolerance and grid fault ride-through

CAN With eXtensible In-Frame Reply: Protocol Definition and Prototype Implementation

Controller area network (CAN) has been the de facto standard in the automotive industry for the past two decades. Recently, CAN with flexible data-rate (CAN FD) has been standardized, which achieves noticeably higher throughput. Further improvements are still possible for CAN, by exploiting its peculiar physical layer to carry out distributed operations among network nodes, implemented as atomic transactions mapped on quasi-conventional frame exchanges. In this paper, a proposal is made for an extension to the CAN protocol, termed CAN with eXtensible in-frame Reply (CAN XR), which enables upper protocol layers to define new custom services devoted to, e.g., network management, application-specific functions, and high-efficiency data transfer. The key point is that CAN XR retains full backward compatibility with CAN, therefore, there is no need to change the protocol specification once again

Securing CAN-Based Cyber-Physical Systems

With the exponential growth of cyber-physical systems (CPSs), new security challenges have emerged. Various vulnerabilities, threats, attacks, and controls have been introduced for the new generation of CPS. However, there lacks a systematic review of the CPS security literature. In particular, the heterogeneity of CPS components and the diversity of CPS systems have made it difficult to study the problem with one generalized model. As the first component of this dissertation, existing research on CPS security is studied and systematized under a unified framework. Smart cars, as a CPS application, were further explored under the proposed framework and new attacks are identified and addressed. The Control Area Network (CAN bus) is a prevalent serial communication protocol adopted in industrial CPS, especially in small and large vehicles, ships, planes, and even in drones, radar systems, and submarines. Unfortunately, the CAN bus was designed without any security considerations. We then propose and demonstrate a stealthy targeted Denial of Service (DoS) attack against CAN. Experimentation shows that the attack is effective and superior to attacks of the same category due to its stealthiness and ability to avoid detection from current countermeasures. Two controls are proposed to defend against various spoofing and DoS attacks on CAN. The first one aims to minimize the attack using a mechanism called ID-Hopping so that CAN arbitration IDs are randomized so an attacker would not be able to target them. ID-Hopping raises the bar for attackers by randomizing the expected patterns in a CAN network. Such randomization hinders an attacker’s ability to launch targeted DoS attacks. Based on the evaluation on the testbed, the randomization mechanism, ID-Hopping, holds a promising solution for targeted DoS, and reverse engineering CAN IDs, and which CAN networks are most vulnerable. The second countermeasure is a novel CAN firewall that aims to prevent an attacker from launching a plethora of nontraditional attacks on CAN that existing solutions do not adequately address. The firewall is placed between a potential attacker’s node and the rest of the CAN bus. Traffic is controlled bi-directionally between the main bus and the attacker’s side so that only benign traffic can pass to the main bus. This ensures that an attacker cannot arbitrarily inject malicious traffic into the main bus. Demonstration and evaluation of the attack and firewall were conducted by a bit-level analysis, i.e., “Bit banging”, of CAN’s traffic. Results show that the firewall successfully prevents the stealthy targeted DoS attack, as well as, other recent attacks. To evaluate the proposed attack and firewall, a testbed was built that consisted of BeagleBone Black and STM32 Nucleo- 144 microcontrollers to simulate real CAN traffic. Finally, a design of an Intrusion Detection System (IDS) was proposed to complement the firewall. It utilized the proposed firewall to add situational awareness capabilities to the bus’s security posture and detect and react to attacks that might bypass the firewall based on certain rules

Some Considerations on Dependability Issues and Cyber-Security of Cyber-Physical Systems

International audienceFor the last recent years, there has been a convergence between computer engineering approaches and automation aspects (industrial systems, internet of things) also called cyber-physical systems, for the development of process-based cyber-security strategies. Classically, security studies are based on risk analysis. Compared to classical IT approaches, the actual process (for instance a nuclear power plant or a chemical process) or system (autonomous car, drone) are taken into account in our approach for two reasons. The first reason is that the vulnerabilities of such systems or processes vary dynamically as a function of the time, the second reason is because the "standards" context is depending on the application domain and relationships with the IEC 61508 functional safety standard seems relevant. The paper presents a state of the art of problematics and proposed some approaches to these issues

Flexible management of bandwidth and redundancy in fieldbuses

Doutoramento em Engenharia ElectrotécnicaOs sistemas distribuídos embarcados (Distributed Embedded Systems – DES) têm sido usados ao longo dos últimos anos em muitos domínios de aplicação, da robótica, ao controlo de processos industriais passando pela aviónica e pelas aplicações veiculares, esperando-se que esta tendência continue nos próximos anos. A confiança no funcionamento é uma propriedade importante nestes domínios de aplicação, visto que os serviços têm de ser executados em tempo útil e de forma previsível, caso contrário, podem ocorrer danos económicos ou a vida de seres humanos poderá ser posta em causa. Na fase de projecto destes sistemas é impossível prever todos os cenários de falhas devido ao não determinismo do ambiente envolvente, sendo necessária a inclusão de mecanismos de tolerância a falhas. Adicionalmente, algumas destas aplicações requerem muita largura de banda, que também poderá ser usada para a evolução dos sistemas, adicionandolhes novas funcionalidades. A flexibilidade de um sistema é uma propriedade importante, pois permite a sua adaptação às condições e requisitos envolventes, contribuindo também para a simplicidade de manutenção e reparação. Adicionalmente, nos sistemas embarcados, a flexibilidade também é importante por potenciar uma melhor utilização dos, muitas vezes escassos, recursos existentes. Uma forma evidente de aumentar a largura de banda e a tolerância a falhas dos sistemas embarcados distribuídos é a replicação dos barramentos do sistema. Algumas soluções existentes, quer comerciais quer académicas, propõem a replicação dos barramentos para aumento da largura de banda ou para aumento da tolerância a falhas. No entanto e quase invariavelmente, o propósito é apenas um, sendo raras as soluções que disponibilizam uma maior largura de banda e um aumento da tolerância a falhas. Um destes raros exemplos é o FlexRay, com a limitação de apenas ser permitido o uso de dois barramentos. Esta tese apresentada e discute uma proposta para usar a replicação de barramentos de uma forma flexível com o objectivo duplo de aumentar a largura de banda e a tolerância a falhas. A flexibilidade dos protocolos propostos também permite a gestão dinâmica da topologia da rede, sendo o número de barramentos apenas limitado pelo hardware/software. As propostas desta tese foram validadas recorrendo ao barramento de campo CAN – Controller Area Network, escolhido devido à sua grande implantação no mercado. Mais especificamente, as soluções propostas foram implementadas e validadas usando um paradigma que combina flexibilidade com comunicações event-triggered e time-triggered: o FTT – Flexible Time- Triggered. No entanto, uma generalização para CAN nativo é também apresentada e discutida. A inclusão de mecanismos de replicação do barramento impõe a alteração dos antigos protocolos de replicação e substituição do nó mestre, bem como a definição de novos protocolos para esta finalidade. Este trabalho tira partido da arquitectura centralizada e da replicação do nó mestre para suportar de forma eficiente e flexível a replicação de barramentos. Em caso de ocorrência de uma falta num barramento (ou barramentos) que poderia provocar uma falha no sistema, os protocolos e componentes propostos nesta tese fazem com que o sistema reaja, mudando para um modo de funcionamento degradado. As mensagens que estavam a ser transmitidas nos barramentos onde ocorreu a falta são reencaminhadas para os outros barramentos. A replicação do nó mestre baseia-se numa estratégia líder-seguidores (leaderfollowers), onde o líder (leader) controla todo o sistema enquanto os seguidores (followers) servem como nós de reserva. Se um erro ocorrer no nó líder, um dos nós seguidores passará a controlar o sistema de uma forma transparente e mantendo as mesmas funcionalidades. As propostas desta tese foram também generalizadas para CAN nativo, tendo sido para tal propostos dois componentes adicionais. É, desta forma possível ter as mesmas capacidades de tolerância a falhas ao nível dos barramentos juntamente com a gestão dinâmica da topologia de rede. Todas as propostas desta tese foram implementadas e avaliadas. Uma implementação inicial, apenas com um barramento foi avaliada recorrendo a uma aplicação real, uma equipa de futebol robótico onde o protocolo FTT-CAN foi usado no controlo de movimento e da odometria. A avaliação do sistema com múltiplos barramentos foi feita numa plataforma de teste em laboratório. Para tal foi desenvolvido um sistema de injecção de faltas que permite impor faltas nos barramentos e nos nós mestre, e um sistema de medida de atrasos destinado a medir o tempo de resposta após a ocorrência de uma falta.Distributed embedded systems (DES) have been widely used in the last few decades in several application domains, from robotics, industrial process control, avionics and automotive. In fact, it is expectable that this trend will continue in the next years. In some of these application fields the dependability requirements are very important since the fail to provide services in a timely and predictable manner may cause important economic losses or even put humans in risk. In the design phase it is impossible to predict all the possible scenarios of faults, due to the non deterministic behaviour of the surrounding environment. In that way, the fault tolerance mechanisms must be included in the distributed embedded system to prevent failures occurrence. Also, many application domains require a high available bandwidth to perform the desired functions, or to turn possible the scaling with the addition of new features. The flexibility of a system also plays an important role, since it improves the capability to adapt to the surrounding world, and to the simplicity of the repair and maintenance. The flexibility improves the efficiency of all the system by providing a way to efficiently manage the available resources. This is very important in embedded systems due to the limited resources often available. A natural way to improve the bandwidth and the fault tolerance in distributed systems is to use replicated buses. Commercial and academic solutions propose the use of replicated fieldbuses for a single purpose only, either to improve the fault tolerance or to improve the available bandwidth, being the first the most common. One illustrative exception is FlexRay where the bus replica can be used to improve the bandwidth of the overall system, besides enabling redundant communications. However, only one bus replica can be used. In this thesis, a flexible bus replication scheme to improve both the dependability and the throughput of fieldbuses is presented and studied. It can be applied to any number of replicated buses, provided the required hardware support is available. The flexible use of the replicated buses can achieve an also flexible management of the network topology. This claim has been validated using the Controller Area Network (CAN) fieldbus, which has been chosen because it is widely spread in millions of systems. In fact, the proposed solution uses a paradigm that combines flexibility, time and event triggered communication, that is the Flexible Time- Triggered over CAN network (FTT-CAN). However, a generalization to native CAN is also presented and studied. The inclusion of bus replication in FTT-CAN imposes not only new mechanisms but also changes of the mechanisms associated with the master replication, which has been already studied in previous research work. In this work, these mechanisms were combined and take advantage of the centralized architecture and of the redundant masters to support an efficient and flexible bus replication. When considering the system operation, if a fault in the bus (or buses) occurs, and the consequent error leads to a system failure, the system reacts, switching to a degraded mode, where the message flows that were transmitted in the faulty bus (or buses) change to the non-faulty ones. The central node replication uses a leader-follower strategy, where the leader controls the system while the followers serve as backups. If an error occurs in the leader, a backup will take the system control maintaining the system with the same functionalities. The system has been generalized for native CAN, using two additional components that provide the same fault tolerance capabilities at the bus level, and also enable the dynamic management of the network topology. All the referred proposals were implemented and assessed in the scope of this work. The single bus version of FTT-CAN was assessed using a real application, a robotic soccer team, which has obtained excellent results in international competitions. There, the FTT-CAN based embedded system has been applied in the low level control, where, mainly it is responsible for the motion control and odometry. For the case of the multiple buses system, the assessment was performed in a laboratory test bed. For this, a fault injector was developed in order to impose faults in the buses and in the central nodes. To measure the time reaction of the system, a special hardware has been developed: a delay measurement system. It is able to measure delays between two important time marks for posterior offline analysis of the obtained values

Packet scheduling algorithms for a software-defined manufacturing environment

With the vision of Industry 4.0, Internet of things (IoT) and Internet of Services (IoS) are making their way to the modern manufacturing systems and industrial automation. As a consequence, modern day manufacturing systems need wider product variation and customization to meet the customer's demands and survive in the competitive markets. Traditional, dedicated systems like assembly lines cannot adapt the rapidly changing requirement of today's manufacturing industries. A flexible and highly scalable infrastructure is needed to support such systems. However, most of the applications in manufacturing systems require strict QoS guarantees. For instance, time-sensitive networks like in industrial automation and smart factories need hard real-time guarantees. Deterministic networks with bounded delay and jitter are essential requirement for such systems. To support such systems, non-deterministic queueing delay has to be eliminated from the network. To this end, we present Time-Sensitive Software-Defined Networks (TSSDN) with a logically centralized controller which computes transmission schedules based on the global view of the network. SDN control logic computes optimized transmission schedules for the end hosts to avoid in network queueing delay. To compute transmission schedules, we present Integer Linear Programming and Routing and Scheduling Algorithms with heuristics that schedule and route unicast and multicast flows. Our evaluations show that it is possible to compute near optimal transmission schedules for TSSDN and bound network delays and jitter

Open source SCADA systems for small renewable power generation

Low cost monitoring and control is essential for small renewable power systems. While large renewable power systems can use existing commercial technology for monitoring and control, that is not cost-effective for small renewable generation. Such small assets require cost-effective, flexible, secure, and reliable real-time coordinated data monitoring and control systems. Supervisory control and data acquisition (SCADA) is the perfect technology for this task. The available commercial SCADA solutions are mostly pricey and economically unjustifiable for smaller applications. They also pose interoperability issues with the existing components which are often from multiple vendors. Therefore, an open source SCADA system represents the most flexible and the most cost-effective SCADA solution. This thesis has been done in two phases. The first phase demonstrates the design and dynamic simulation of a small hybrid power system with a renewable power generation system as a case study. In the second phase, after an extensive study of the proven commercial SCADA solutions and some open source SCADA packages, three different secure, reliable, low-cost open source SCADA options are developed using the most recent SCADA architecture, the Internet of Things. The implemented prototypes of the three open source SCADA systems were tested extensively with a small renewable power system (a solar PV system). The results show that the developed open source SCADA systems perform optimally and accurately, and could serve as viable options for smaller applications such as renewable generation that cannot afford commercial SCADA solutions