Modeling and Control of the Cooperative Automated Fiber Placement System

The Automated Fiber Placement (AFP) machines have brought significant improvement on composite manufacturing. However, the current AFP machines are designed for the manufacture of simple structures like shallow shells or tubes, and not capable of handling some applications with more complex shapes. A cooperative AFP system is proposed to manufacture more complex composite components which pose high demand for trajectory planning than those by the current APF system. The system consists of a 6 degree-of-freedom (DOF) serial robot holding the fiber placement head, a 6-DOF revolute-spherical-spherical (RSS) parallel robot on which a 1-DOF mandrel holder is installed and an eye-to-hand photogrammetry sensor, i.e. C-track, to detect the poses of both end-effectors of parallel robot and serial robot. Kinematic models of the parallel robot and the serial robot are built. The analysis of constraints and singularities is conducted for the cooperative AFP system. The definitions of the tool frames for the serial robot and the parallel robot are illustrated. Some kinematic parameters of the parallel robot are calibrated using the photogrammetry sensor. Although, the cooperative AFP system increases the flexibility of composite manufacturing by adding more DOF, there might not be a feasible path for laying up the fiber in some cases due to the requirement of free from collisions and singularities. To meet the challenge, an innovative semi-offline trajectory synchronized algorithm is proposed to incorporate the on-line robot control in following the paths generated off-line especially when the generated paths are infeasible for the current multiple robots to realize. By adding correction to the path of the robots at the points where the collision and singularity occur, the fiber can be laid up continuously without interruption. The correction is calculated based on the pose tracking data of the parallel robot detected by the photogrammetry sensor on-line. Due to the flexibility of the 6-DOF parallel robot, the optimized offsets with varying movements are generated based on the different singularities and constraints. Experimental results demonstrate the successful avoidance of singularities and joint limits, and the designed cooperative AFP system can fulfill the movement needed for manufacturing a composite structure with Y-shape

RFID Technology in Intelligent Tracking Systems in Construction Waste Logistics Using Optimisation Techniques

Construction waste disposal is an urgent issue for protecting our environment. This paper proposes a waste management system and illustrates the work process using plasterboard waste as an example, which creates a hazardous gas when land filled with household waste, and for which the recycling rate is less than 10% in the UK. The proposed system integrates RFID technology, Rule-Based Reasoning, Ant Colony optimization and knowledge technology for auditing and tracking plasterboard waste, guiding the operation staff, arranging vehicles, schedule planning, and also provides evidence to verify its disposal. It h relies on RFID equipment for collecting logistical data and uses digital imaging equipment to give further evidence; the reasoning core in the third layer is responsible for generating schedules and route plans and guidance, and the last layer delivers the result to inform users. The paper firstly introduces the current plasterboard disposal situation and addresses the logistical problem that is now the main barrier to a higher recycling rate, followed by discussion of the proposed system in terms of both system level structure and process structure. And finally, an example scenario will be given to illustrate the system’s utilization