Linerboard made from Soda-Anthraquinone (Soda-AQ) treated coconut coir fiber and effect of pulp beating

The performance of coir fiber in the production of linerboard made from soda-anthraquinone (soda-AQ) pulp was evaluated. Based on chemical analysis, the composition of coir fiber is suitable for the pulping process. Out of nine pulping conditions characterized, a pulping condition of 18% active alkali for 90 min cooking time was chosen. These conditions provided the highest screened yield (48.99%), a low rejection yield (0.27%), high viscosity (11.73 cP), and a kappa number (41) that is acceptable for unbleached linerboard production. Beating strengthened the coir pulp. Analyzing the beating revealed that coir pulp was optimized at 1000 to 2000 revolutions, based on a graph of freeness vs. burst index. For all beating conditions (1000 to 8000 revolutions), FESEM micrographs showed the presence of internal and external fibrillation of the fiber, which gradually increased fiber conformability and improved the inter-fiber bonding within the paper formation. Based on its burst strength of 4.57 kPa.m2/g and ring crush test of 1.76 Nm2/g, which complies with the minimum requirement of the industry standard, coir fiber can be considered an alternative fiber source for linerboard production

The Influence of Beating of Pulp on Fiber Length and Fiber Length Distribution

1. Introduction Recent studies and researchers assume that certain relationships exist between different properties of pulp - such as between bulk, tearing resistance, bursting strength, tensile strength, freeness, and fiber length index. It has been found furthermore that such relations are different for different types of pulp and that some may even vary from pulp to pulp of the same type

An Evaluation of Never-Dried Pulp at Multiple Freeness Levels

Recycled paper is a viable and economical source of useful wood fiber for paper manufacture. Two of the largest contributors to today\u27s paper waste stream are Mixed-Office Waste (Softwood Kraft Pulp) and Newsprint (Stone Groundwood Pulp). When paper is recycled the fibers are unavoidably, and irreversibly damaged. This damage is caused by Hornification (irreversible effect of re-drying fibers) and from the morphological changes on the fiber surface and structure from repeated re-slurring. The combination of these effects will affect the actual strength of the fiber, the bonding potential of the fiber and the freeness of the pulp (drainage rate equivalent). By tracking the fiber/bond strength, fiber length and freeness it was determined that Stone Groundwood and Softwood Kraft recycle similarly; although the Kraft pulp showed more significant changes in properties between recycles than the Groundwood. The Softwood Kraft consistently out-performed the Stone Groundwood as expected in physical testing, irrespective of freeness levels

Substituting Wood with Nonwood Fibers in Papermaking: A Win-Win Solution for Bangladesh

Bangladesh is facing an acute shortage of fibrous raw materials for the production of pulp and paper. On the other hand, the demand for paper and paper products is increasing day by day. This study reviews the availability and suitability of nonwood raw materials for pulp production in Bangladesh. It shows that Bangladesh has a huge amount of unused jute fiber, which is highly suitable for papermaking in Bangladesh. Other agricultural wastes like rice straw, dhaincha, golpata fronds, cotton stalks, corn stalks, and kash are also available and may be used for some pulp production. Given the different properties of these different nonwood fibers, jute pulp can be used as a reinforcing agent with other nonwood pulps for the production of high quality paper in Bangladesh.Bangladesh, natural fibers, jute, paper making, pulp

Lignocellulosic Recycled Materials to Design Molded Products: Optimization of Physical and Mechanical Properties

The object is to contribute to the reduction of environmental pollution, by reusing a fraction of urban solid waste, forestry and agroindustrial waste: newspaper (ONP), office paper (OWP), corrugated cardboard (OCC), pine sawdust, eucalyptus sawdust and sugar cane bagasse as raw material to design biocontainers suitable for growing plants, by applying pulp molding technology. The purpose is to evaluate the effects of the combination of these lignocellulosic materials on the physical-mechanical properties and optimize responses in order to select an ideal mixture on basis the product?s necessities. An experimental design of type mixture of extreme vertices was followed, considering secondary fibers as base material, in a 0-100% proportion, and pine sawdust, eucalyptus sawdust and bagasse fibers as reinforcement, in a 0-40% proportion. An experimental matrix by each reinforcing material was proposed. Properties were evaluated: density, tensile, bursting, tearing, compression, stiffness, wet tensile, permeability and water retention, testing handsheets weighing 150 g/m2. Responses were optimized using a statistical program. It was found that OWP pulps increase strength properties; OCC pulps increases tear and wet tensile; ONP pulps increase stiffness and reinforcement materials increase permeability. Factors that allow reaching the objectives are a mixture of pulp OWP/OCC in a 50/50 proportion.Fil: Aguerre, Yanina Susel. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Nordeste. Instituto de Materiales de Misiones. Universidad Nacional de Misiones. Facultad de Ciencias Exactas Químicas y Naturales. Instituto de Materiales de Misiones; ArgentinaFil: Gavazzo, Graciela Beatriz. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Nordeste. Instituto de Materiales de Misiones. Universidad Nacional de Misiones. Facultad de Ciencias Exactas Químicas y Naturales. Instituto de Materiales de Misiones; Argentin

Increasing the Hardwood Content on the Furnish by Separate Refining

Introduction It is an old papermaker\u27s adage that paper is made in the beater. This means that the performance and the physical properties of the paper are determined by the type and the extent of the mechanical action to which the fibers are subjected before they are joined to form paper. The terms used to describe the function of refining; free beaten, wet beaten, et al are all traditionally vague, by reason of the complicated structure of the fibers and the even more complicated changes these fibers undergo during the refining process

A Study of the Effects of Ionic Charge and Molecular Weight of Polymers on Wet-Web Strength

Improved machine speeds in the production of paper have increased the number of wet-end breaks due to wet-webs that are unable to withstand the increased stresses at increased rates of production. Lyne and Gallay layed the cornerstone on which most of today s knowledge of wet-web strength is built. This research attempted to expand on this knowledge by determining whether chemicals could be employed to improve wet-web strength. The results of this experiment indicates that cationic polymers do improve wet-web strength at levels of addition of 160 lbs/ton of pulp and 1600 lbs/ton of pulp. This indicates that cationic polymers are a potential means of improving wet-web strength

Hydrogen Ion Concentration of Sheet Making Water and Its Relationship to the Hygroexpansion of Paper

The hygroexpansivity of paper is of particular importance in the paper industry. As paper dimensions become more critical, the problem of hygroexpansivity in paper necessarily becomes more critical. Since the hydrogen ion concentrations (pH) of papermaking water effects the use of fillers, dyes, size, and the quality of the final product, the relationship between hygroexpansivity of paper and the pH of papermaking water is, therefore, an important consideration. Fortunately, the experimental evidence from this project indicates that the pH has little effect upon the hygroexpansion of paper. But rather, this project found the sheet density to have a far greater impact upon the hygroexpansion of paper

Lignosulfonate as a Strength Additive for Non-Wood Paperboard

Recycle mills that use old corrugated cardboard (OCC) in their furnish experience difficulties in maintaining the quality of the paperboard produced. Recycle mills using the OCC collect their OCC from many parts of the world. Countries such as China and Japan use rice fibers in the production of corrugated cardboard. Other countries use straw as a fiber source. The end result is that OCC in the United States contains a portion of non-wood fibers as well as the typical wood fibers. Paperboard containing these non-wood fibers typically has lower strength properties than paperboard produced from pure wood fibers. Literature suggests that lignosulfonate compounds can be used as a strength agent for recycled wood fiber paperboards. Calcium lignosulfonate is readily available and is not costly and would prove to be an ideal strength agent for use in recycled paperboard. The objective of this project was to test calcium lignosulfonate as a strength agent in improving the runnability and strength properties on paperboard made from wheat straw paperboard and/or paperboard containing a mixture of wheat straw and wood fibers. Handsheets (120g/m2 ) were prepared on a Noble and Wood handsheet machine. The handsheets from each furnish were then immersed in a bath of calcium lignosulfonate followed by an immersion in kymene. Calcium lignosulfonate levels were varied in the bath in order to control the amount of calcium lignosulfonate applied to each handsheet. The results show that as far as recycled pulp is concerned, CaLS at 10% is definitely beneficial compared with no CaLS in all strength properties. In the case of straw paperboard, 10% CaLS definitely gives higher strength properties compared with no CaLS (except for burst and Scott bond). Higher CaLS levels (10% or 20%) may be justified only in the case of ring crush. As for mixed fiber paperboard, CaLS seems to yield better strength properties (except in the case of Scott bond and burst). While 10% CaLS still seems to be sufficient, 20% seems to result in better crushing resistance and stiffness. The conclusion of this project is that 10% CaLS yields better strength properties in most of the cases and can be the starting point for further refinement studies

The Effects of Fiber Furnish on Physical Properties of Paper

This experiment was designed to determine the effects of fiber furnish on the physical properties of paper. To do this various pulps and combinations of these pulps were formed into handsheets and their physical properties determined. The tests performed on the handsheets were tear, fold, tensile, stretch and tensile energy absorption. The findings of this report indicates possibilities of a linear relationship between percent of pulp in a sheet and the fold and tensile. Stretch values increase by various degrees as more of the higher stretch fiber is added. The TEA follows the stretch values very closely